To investigate the causes of elbow perforation failure, optical microscope, scanning electron microscope, X-ray diffractometer and fluid dynamics simulation software (Fluent) were used to analyze the causes of corrosion perforation failure of elbow pipe in the station. The experimental results of physicochemical properties of the failed elbow show that compostion, strength and metallographic structure analysis of L360NB met the requirements of national standards. The main chemical components of corrosion products included FeS2 The fluid dynamics simulation of Fluent shown that natural gas entraining fine sand will cause serious erosion and wear to the outer wall of the 90° elbow under operation conditions, but has little influence on the straight pipe section and the inner wall. The comprehensive analysis results showed that the failure of elbow perforation was mainly caused by the coexisting corrosion of CO2 / H2S, galvanic effect in coordination with the errosion of sand-containing fluid on the outer wall of the elbow. After the corrosion product film of the outer wall of the elbow is eroded and damaged, galvanic corrosion is formed with the straight pipe and inner wall protected by corrosion products of the elbow, and the outer wall becomes the anode zone. The erosion and wear of the sand further accelerate the thinning of the outer wall, and eventually lead to perforation leakage.

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Failure Analysis on Corrosion Perforation of an Elbow Pipe in High H2S Natural Gas Well Station

  • Xuefen Zhao,
  • Yuan Tian,
  • Peigeng Fan,
  • Chunbi Xu

摘要

To investigate the causes of elbow perforation failure, optical microscope, scanning electron microscope, X-ray diffractometer and fluid dynamics simulation software (Fluent) were used to analyze the causes of corrosion perforation failure of elbow pipe in the station. The experimental results of physicochemical properties of the failed elbow show that compostion, strength and metallographic structure analysis of L360NB met the requirements of national standards. The main chemical components of corrosion products included FeS2 The fluid dynamics simulation of Fluent shown that natural gas entraining fine sand will cause serious erosion and wear to the outer wall of the 90° elbow under operation conditions, but has little influence on the straight pipe section and the inner wall. The comprehensive analysis results showed that the failure of elbow perforation was mainly caused by the coexisting corrosion of CO2 / H2S, galvanic effect in coordination with the errosion of sand-containing fluid on the outer wall of the elbow. After the corrosion product film of the outer wall of the elbow is eroded and damaged, galvanic corrosion is formed with the straight pipe and inner wall protected by corrosion products of the elbow, and the outer wall becomes the anode zone. The erosion and wear of the sand further accelerate the thinning of the outer wall, and eventually lead to perforation leakage.