This paper covers a physics-based analytical approach to investigate the influence of process factors on the bending angle of Al 6061-T6 sheets under the laser thermal forming process. This work focuses on the study of Al 6061-T6 alloy sheets due to their superior deformability and high strength qualities. The validity of the findings produced using the analytical approach is confirmed by experimental testing conducted under the specified conditions of operation. The influence of effective processing factors, including line energy, cooling scheme, and material properties, is explored for bending response. The quality control of the laser-formed Al 6061-T6 sheets is studied in terms of edge effect. This work will provide valuable insights for laser-based forming industries seeking to achieve the desired bending.