The surge in demand for sophisticated suspension systems has become the norm, necessitating advanced designs. Concurrently, the validation process has gained significance to ensure adherence to kinematic characteristics, package requirements, and tolerances. Traditionally, rear suspension subsystems relied on the time-consuming Monte Carlo method for tolerance analysis. However, recent trends favor employing neural networks to enhance efficiency in various areas. This paper explores the integration of neural network metamodeling to replace conventional kinematic simulations in rear suspension development. By harnessing neural networks capabilities, this research aims to expedite and optimize tolerance analysis. Neural networks excel at predicting suspension system behavior under diverse conditions, promising a substantial reduction in simulation time without compromising accuracy. The study delves into metamodeling methodology, focusing on the neural networks training process, data selection, and validation techniques. It aims to establish a reliable metamodel for suspension analysis. The paper evaluates the metamodels performance against traditional kinematic simulations, emphasizing efficiency and accuracy advantages. Ultimately, the research demonstrates that adopting metamodeling, specifically neural networks, can revolutionize tolerance analysis in rear suspension development. Replacing labor-intensive simulations with a more efficient metamodel promises to expedite design and optimization while maintaining required accuracy levels, marking a significant advancement in suspension system development. This transformative approach signifies a paradigm shift in the landscape of rear suspension engineering, providing a streamlined and accurate methodology for future advancements in vehicle dynamics.

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Innovative Kinematic Metamodeling: Pioneering AI-Enhanced Suspension Tolerance Analysis

  • Alexander Großberger,
  • Maximilian Reisner,
  • Günther Prokop

摘要

The surge in demand for sophisticated suspension systems has become the norm, necessitating advanced designs. Concurrently, the validation process has gained significance to ensure adherence to kinematic characteristics, package requirements, and tolerances. Traditionally, rear suspension subsystems relied on the time-consuming Monte Carlo method for tolerance analysis. However, recent trends favor employing neural networks to enhance efficiency in various areas. This paper explores the integration of neural network metamodeling to replace conventional kinematic simulations in rear suspension development. By harnessing neural networks capabilities, this research aims to expedite and optimize tolerance analysis. Neural networks excel at predicting suspension system behavior under diverse conditions, promising a substantial reduction in simulation time without compromising accuracy. The study delves into metamodeling methodology, focusing on the neural networks training process, data selection, and validation techniques. It aims to establish a reliable metamodel for suspension analysis. The paper evaluates the metamodels performance against traditional kinematic simulations, emphasizing efficiency and accuracy advantages. Ultimately, the research demonstrates that adopting metamodeling, specifically neural networks, can revolutionize tolerance analysis in rear suspension development. Replacing labor-intensive simulations with a more efficient metamodel promises to expedite design and optimization while maintaining required accuracy levels, marking a significant advancement in suspension system development. This transformative approach signifies a paradigm shift in the landscape of rear suspension engineering, providing a streamlined and accurate methodology for future advancements in vehicle dynamics.