Improved Corrosion Resistance of AISI 316L Stainless Steel: A Metallurgical TEM Study on Copper Additions
摘要
This study aims to explain the metallurgical reasons behind the changes in corrosion behavior of AISI 316L austenitic stainless steel (SS) when alloyed with different Cu concentrations of 1%, 2%, 3% and 5% by weight. The Cu-alloyed samples were prepared by melting stainless steel 316L with Cu in a high-purity argon environment, followed by homogenizing at 1100 ℃ for 2 h, cold-rolling, and recrystallising at 1100 ℃ for 30 min. Corrosion behavior was tested in a 0.9 wt.% NaCl solution using a potentiostat-controlled three-electrode cell. The 2 and 3% Cu alloys exhibited lower corrosion rate compared to the other compositions. A detailed examination using transmission electron microscopy (TEM) was conducted specifically on the 2.5% Cu alloy. This analysis provided insights into the structural and compositional changes responsible for the improved corrosion resistance. The addition of 2.5% Cu to 316L stainless steel significantly improves corrosion resistance. TEM analysis shows a stable microstructure with a dendritic austenite matrix, δ-ferrite in interdendritic regions, and M23C6 carbides at phase boundaries and within ferritic grains. Low dislocation density and coherent particles further enhance stability and resistance. These combined microstructural features create a highly corrosion-resistant alloy.