Process and Product Cost Assessment
摘要
When a new product or process is developed and introduced, market analyses and cost estimates are required to examine its marketability and the manufacturing or production costs. Before a company takes the decision to construct a production plant and invest in the production and marketing of a certain product, it needs to make sure that the planned process is the most economical and thus the most profitable alternative. In order to make this decision in a sound manner, various tools are used to carry out an economic assessment, weighing up the different costs and revenues against each other. Profitability considerations are also used to develop business plans and assess the state and value of a company. When decisions to invest in chemical conversion plants are taken, a large number of factors have to be taken into account. Hard factors such as profitability and amortization time are important to outline the investment opportunity. However, they are not sufficient to fully characterize the process and thus correctly assess the investment potential. Soft factors also need to be considered in order to weight up further advantages and disadvantages of an investment. These include a number of criteria relating to the technical process, the location of the production plant and the market situation. Production costs are strongly influenced by the technology applied along with its materials and energy balance. Therefore, process and product cost analysis takes place in early stages and during process engineering. The resulting economic data allow an economic analysis and the creation of a business plan, which help to determine whether a planned project is profitable or not. This chapter provides the fundamental knowledge for this process, together with an example of a cost estimation.