Nowadays, the production of renewable fuels depends not only on selecting raw materials such as biomass to develop a green industry but also on using tools in the design of future chemical processes. These add up to a decrease in environmental impact considering economic and social aspects, all of this in order to have advanced sustainable processes. The production of aviation biofuels is a good example, as different alternatives have been developed, such as the route to obtain this type of biofuel considering the characteristics requested by the aviation industry or the adaptation of hybrid equipment, which requires less space and services to obtain the desired products. The application of process intensification and integration strategies are of great use for the development of a cleaner industry. The integration of these two lines of research results in advanced processes from a sustainable perspective, which contribute to the decarbonisation of the industry.