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LoadingAluminium Melting Optimization solid and liquid charges into melting furnacesMelting furnace is a critical step in the melting process, impacting melt efficiency in terms of cycleCycle time and energy consumptionEnergy consumption. It also affects refractory integrity, burner efficiency, and liquid metalMetals security. Determining the optimal timing for loading stages is contentious and often relies on standard practices within the cast-shop or operator’s decisions. Novamet’s SmartMelt technologySmartMelt technology was developed to enhance the efficiency of aluminiumAluminium melters by integrating a rapid and precise digital twinDigital twin of the furnaceFurnace. Utilizing real-time data acquisitionReal-Time Data Acquisition, SmartMelt predicts the ideal loading timesLoading Time Optimization for both liquid and solid charges based on the specific scrap type. This optimization has demonstrated a potential efficiency improvement of up to 10%. Furthermore, it provides warnings for potential overheating incidents. Any delays or deviations from these recommendations are monitored and logged in a dedicated database, ensuring comprehensive process controlProcess control and optimization.

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Optimizing Solid and Liquid Loading Times in Aluminium Melting Furnaces: Enhancing Efficiency and Process Control with SmartMelt Technology

  • 会议论文

  • 发表日期：

    2025年

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  • Amin Rostamian,
  • Marc Bertherat

摘要

LoadingAluminium Melting Optimization solid and liquid charges into melting furnacesMelting furnace is a critical step in the melting process, impacting melt efficiency in terms of cycleCycle time and energy consumptionEnergy consumption. It also affects refractory integrity, burner efficiency, and liquid metalMetals security. Determining the optimal timing for loading stages is contentious and often relies on standard practices within the cast-shop or operator’s decisions. Novamet’s SmartMelt technologySmartMelt technology was developed to enhance the efficiency of aluminiumAluminium melters by integrating a rapid and precise digital twinDigital twin of the furnaceFurnace. Utilizing real-time data acquisitionReal-Time Data Acquisition, SmartMelt predicts the ideal loading timesLoading Time Optimization for both liquid and solid charges based on the specific scrap type. This optimization has demonstrated a potential efficiency improvement of up to 10%. Furthermore, it provides warnings for potential overheating incidents. Any delays or deviations from these recommendations are monitored and logged in a dedicated database, ensuring comprehensive process controlProcess control and optimization.