In this study, we investigated an innovative bioleaching process that aims to improve the leaching performance of chalcopyrite by in situ mechanical abrasion of passivating layers. This technology uses millimetre-sized grinding glass beads to erode particles continuously, thereby applying shear stresses that continuously remove and refresh surface layers. To this end, a hybrid bioreactor (6 L) was constructed with a stirred mill impeller to perform bioleaching and attrition concomitantly inside a single reactor. Bioleaching tests were carried out with a Cu concentrate containing 71% chalcopyrite and the BRGM-KCC bacterial consortium. Using a fixed glass beads charge in all experiments, slurry solids concentration was set to either 10 wt% or 5 wt%, corresponding to concentrate/beads (C/B) mass ratios of 1.25 and 0.625. With a C/B mass ratio of 1.25, bacteria were strongly inhibited. With a 0.625 C/B mass ratio, microbial activity and growth were observed after a latency phase of 6 days. At the end of the test, Eh was close to 840 mV (SHE), and Cu yield reached 80%, versus 10.5% in conventional bioleaching STR tests. These results show that (i) microbial growth and activity are possible in an intense attrition-induced shearing environment, (ii) attrition allows chalcopyrite dissolution to continue when Eh exceeds the passivation threshold.

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Enhancement of Cu Extraction from Chalcopyrite by Implementation of In Situ Attrition in Bioleaching Process

  • Adeline Po,
  • Anne-Gwénaëlle Guezennec,
  • Agathe Hubau,
  • Solène Touzé,
  • Catherine Joulian,
  • Florent Bourgeois,
  • Carine Julcour,
  • Laurent Cassayre

摘要

In this study, we investigated an innovative bioleaching process that aims to improve the leaching performance of chalcopyrite by in situ mechanical abrasion of passivating layers. This technology uses millimetre-sized grinding glass beads to erode particles continuously, thereby applying shear stresses that continuously remove and refresh surface layers. To this end, a hybrid bioreactor (6 L) was constructed with a stirred mill impeller to perform bioleaching and attrition concomitantly inside a single reactor. Bioleaching tests were carried out with a Cu concentrate containing 71% chalcopyrite and the BRGM-KCC bacterial consortium. Using a fixed glass beads charge in all experiments, slurry solids concentration was set to either 10 wt% or 5 wt%, corresponding to concentrate/beads (C/B) mass ratios of 1.25 and 0.625. With a C/B mass ratio of 1.25, bacteria were strongly inhibited. With a 0.625 C/B mass ratio, microbial activity and growth were observed after a latency phase of 6 days. At the end of the test, Eh was close to 840 mV (SHE), and Cu yield reached 80%, versus 10.5% in conventional bioleaching STR tests. These results show that (i) microbial growth and activity are possible in an intense attrition-induced shearing environment, (ii) attrition allows chalcopyrite dissolution to continue when Eh exceeds the passivation threshold.