<p>The present study validates a custom multi-sensor system for high-resolution, non-phenotyping. The photogrammetric workflow was optimised by evaluating image density, algorithms, and camera calibration. Beyond validation, a case study demonstrated the system’s capacity to monitor early plant development following biostimulant treatment. Technical assessment revealed that prior internal camera calibration was unnecessary for the optics used. A reduced dataset of 120 images yielded reconstruction accuracies statistically comparable to full 360-image sets (<i>p</i> &gt; 0.05), confirming potential for maximised throughput efficiency by reducing processing time by approximately 66% without compromising data integrity. Analysis demonstrated that algorithmic settings determined reconstruction accuracy. Active parameter tweaks were essential for maximising surface area precision across all plant species (<i>R</i>^<i>2</i> ≥ 0.98). Conversely, volumetric accuracy required deactivation of these tweaks to maintain mesh consistency. While surface area estimation remained robust, volumetric precision showed species-specific variability driven by morphological complexity. Baseline parameters for accurate plant health scaling were established by defining species-specific vegetation index ranges (e.g., 0.38–0.82 for <i>C. sativus</i>). The platform’s robustness was validated through a longitudinal study evaluating four treatments: yeast autolysate (A), a fungal biostimulant (F), their combination (AF), and a control (C). The system captured distinct morpho-physiological responses, demonstrating that autolysate-based treatments (A and AF) significantly enhanced biomass growth. The developed multi-sensor system recorded surface area expansions of 122% and 102% relative to the control (<i>p</i> &lt; 0.001), alongside a 110% increase in biological height. Fidelity of these 3D reconstructions was substantiated by a strong correlation (<i>R</i>^<i>2</i> = 0.96) between the 3D-derived leaf area index and ground-truth measurements. A key innovation of the pipeline is the integration of vertical distribution metrics as descriptive statistical tools, enabling high-resolution characterisation of canopy architecture. The plant health status metric evidenced enhanced physiological resilience in variants A and AF. Gravimetric analysis corroborated the non-destructive findings, confirming significant increases (<i>p</i> &lt; 0.001) in dried shoot weight of 77% (A) and 79% (AF). The validated system decoupled structural biomass from physiological health, offering broad utility across diverse phenotyping tasks. Such functionality streamlines the valorisation of industrial by-products into biopreparations, driving progress in sustainable agriculture.</p>