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<p>Borehole instability driven by reactive shale hydration and excessive filtrate invasion remains a critical challenge in drilling operations. To address this, we synthesized a novel nitrogen and sulfur co-doped reduced graphene oxide/cuprous oxide (N,S-rGO/Cu<sub>2</sub>O) nanocomposite to reinforce the rheological and filtration properties of environmentally friendly water-based muds. The nanocomposite, prepared via a facile one-pot hydrothermal method, was characterized structurally and compositionally, then evaluated in both polymeric and high-solid base fluids. Performance was assessed through standard and high-pressure/high-temperature (HPHT) filtration, rheological modeling, and hot-rolling shale recovery tests. Results demonstrated that an optimal nanocomposite concentration of 1000 ppm maximized fluid efficiency, with rheological behavior conforming closely to the Herschel-Bulkley model. Crucially, the additive significantly mitigated fluid loss, achieving a 58.8% and 61.3%reduction in API filtrate volume for polymeric and high-solid fluids, respectively, alongside HPHT fluid loss reductions of 57.6% and 64.1%. Furthermore, hot-rolling experiments confirmed enhanced shale stability, yielding a 20% increase in shale recovery. These targeted improvements are attributed to the formation of a dense, hydrophobic nanoplug that physically seals pore throats and chemically inhibits clay swelling, though concentrations exceeding 1000 ppm caused particle agglomeration and diminished returns. Ultimately, the N,S-rGO/Cu<sub>2</sub>O nanocomposite operates through a synergistic mechanism of robust physical plugging and rheological networking, providing a highly effective solution for stabilizing reactive shales in complex subterranean environments.</p>

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Hydrothermal synthesis of nitrogen and sulfur co-doped reduced graphene oxide anchored cuprous oxide nanocomposite for enhancing rheological and filtration performance of water based drilling fluids

  • 期刊论文

  • 出版模式：

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  • 发表日期：

    2026年7月13日

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  • Mohamed Abu Shuheil,
  • Basim Abdul Alrhym,
  • A. C. Umamaheshwer Rao,
  • Shivam P. Chaudhary,
  • Pardeep Singh Bains,
  • Ripendeep Singh,
  • Djumayeva Mahfuza,
  • Abduvali Sottarov,
  • Hojjat Abbasi

摘要

Borehole instability driven by reactive shale hydration and excessive filtrate invasion remains a critical challenge in drilling operations. To address this, we synthesized a novel nitrogen and sulfur co-doped reduced graphene oxide/cuprous oxide (N,S-rGO/Cu2O) nanocomposite to reinforce the rheological and filtration properties of environmentally friendly water-based muds. The nanocomposite, prepared via a facile one-pot hydrothermal method, was characterized structurally and compositionally, then evaluated in both polymeric and high-solid base fluids. Performance was assessed through standard and high-pressure/high-temperature (HPHT) filtration, rheological modeling, and hot-rolling shale recovery tests. Results demonstrated that an optimal nanocomposite concentration of 1000 ppm maximized fluid efficiency, with rheological behavior conforming closely to the Herschel-Bulkley model. Crucially, the additive significantly mitigated fluid loss, achieving a 58.8% and 61.3%reduction in API filtrate volume for polymeric and high-solid fluids, respectively, alongside HPHT fluid loss reductions of 57.6% and 64.1%. Furthermore, hot-rolling experiments confirmed enhanced shale stability, yielding a 20% increase in shale recovery. These targeted improvements are attributed to the formation of a dense, hydrophobic nanoplug that physically seals pore throats and chemically inhibits clay swelling, though concentrations exceeding 1000 ppm caused particle agglomeration and diminished returns. Ultimately, the N,S-rGO/Cu2O nanocomposite operates through a synergistic mechanism of robust physical plugging and rheological networking, providing a highly effective solution for stabilizing reactive shales in complex subterranean environments.