Membrane electrode assembly for hydrogen peroxide electrosynthesis
摘要
Hydrogen peroxide (H2O2) is widely used in household and industrial applications but its synthesis is energy-intensive. An alternative to the traditional anthraquinone process is H2O2 electrosynthesis through a two-electron oxygen-reduction reaction (2e– ORR), using a membrane electrode assembly (MEA). In this Review, we overview the use of the MEA configuration for H2O2 electrosynthesis. A typical MEA cell includes a gas-diffusion electrode, an ion-exchange membrane and a flow field plate that regulate the mass transport of O2, water (reactant) and H2O2 (product) and manage the liquid–gas interactions. Depending on the ion-exchange membrane used, the H2O2 electrosynthesis systems are classified as single-membrane MEA, double-membrane solid-electrolyte MEA and membrane-free. Reducing the cell voltage or increasing the yield can be achieved through anode design strategies, including organic upgrading with low electro-oxidation potential and two-electron water oxidation that enables a theoretical full-cell H2O2 Faradaic efficiency of 200%. MEA-based H2O2 electrosynthesis coupled with downstream thermocatalytic chemical synthesis can produce value-added chemicals such as alcohols and epoxides. Current H2O2 electrosynthesis is approaching industrially relevant current densities (>300 mA cm–2), but long-term stability across diverse electrolysis environments (such as different pH conditions) requires optimization to meet the requirements of commercial applications.