<p>Single-atom catalysts (SACs) demonstrate exceptional catalytic activity, yet their practical deployment in water treatment remains hindered by instability, scalability barriers and incompatibility with existing infrastructure. Here we present a hierarchical cross-scale assembly of manganese SACs confined within the nanopores of a ZrO<sub>2</sub> ceramic membrane (Mn-SA@CM), enabling scalable deployment for advanced water treatment. Validated in a pilot-scale device treating 1,200 litres of real hospital wastewater, Mn-SA@CM achieves an exceptionally high decontamination rate (9.8 × 10<sup>4</sup> min<sup>−1</sup>) and ultrahigh permeability (150 l m<sup>−2</sup> h<sup>−1</sup> bar<sup>−1</sup>), overcoming the permeability–reactivity trade-off. This hierarchical design integrates metal–organic framework-derived micropores to stabilize atomic sites, membrane nanopores to drive advection-enhanced mass transfer and macroporous ceramic supports to ensure mechanical durability. Nanoconfinement inside the membrane pores concentrates reactants near catalytic sites, boosting degradation kinetics by 10<sup>5</sup>-fold compared with bulk systems. The membrane also exhibits self-cleaning functionality, sustaining &gt;97% removal of emerging contaminants over 168 h with negligible flux decline or metal leaching. By bridging atomic-scale catalysis with macroscale engineering via cross-scale assembly, this work establishes a viable, infrastructure-compatible platform for deploying SACs in real-world environmental remediation and beyond.</p>

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Large-scale deployment of single-atom catalysts via cross-scale confinement in ceramic membranes for advanced water treatment

  • Yulong Yang,
  • Hao Li,
  • Wanyi Fu,
  • Zhiwen Hu,
  • Ruiqiang Yang,
  • Hui Xu,
  • Qibing Chang,
  • Qikun Wang,
  • Yongqing Wang,
  • Xixi Chen,
  • Bingcai Pan

摘要

Single-atom catalysts (SACs) demonstrate exceptional catalytic activity, yet their practical deployment in water treatment remains hindered by instability, scalability barriers and incompatibility with existing infrastructure. Here we present a hierarchical cross-scale assembly of manganese SACs confined within the nanopores of a ZrO2 ceramic membrane (Mn-SA@CM), enabling scalable deployment for advanced water treatment. Validated in a pilot-scale device treating 1,200 litres of real hospital wastewater, Mn-SA@CM achieves an exceptionally high decontamination rate (9.8 × 104 min−1) and ultrahigh permeability (150 l m−2 h−1 bar−1), overcoming the permeability–reactivity trade-off. This hierarchical design integrates metal–organic framework-derived micropores to stabilize atomic sites, membrane nanopores to drive advection-enhanced mass transfer and macroporous ceramic supports to ensure mechanical durability. Nanoconfinement inside the membrane pores concentrates reactants near catalytic sites, boosting degradation kinetics by 105-fold compared with bulk systems. The membrane also exhibits self-cleaning functionality, sustaining >97% removal of emerging contaminants over 168 h with negligible flux decline or metal leaching. By bridging atomic-scale catalysis with macroscale engineering via cross-scale assembly, this work establishes a viable, infrastructure-compatible platform for deploying SACs in real-world environmental remediation and beyond.