<p>Continuum robots offer safe and adaptive interaction through body compliance, yet this same property often limits their load-bearing capability. Addressing this design tradeoff typically requires application-specific designs with long development cycles. We introduce CRAFT, a 3D-printed modular design library for tendon-driven continuum robots that enables rapid mechanical reconfiguration to achieve task-specific stiffness and morphology. The library comprises six interchangeable modules with distinct stiffness profiles, directional compliance, and degrees of freedom, which can be stacked and reconfigured within minutes using inexpensive components. Each module’s behavior under bending, axial, and torsional loading is experimentally characterized. We demonstrate the generality of the approach through three representative robots: a reconfigured long teleoperated probe for aircraft-wing inspection (achieving a 41% reduction in sag), a pipe-crawling robot for confined environments (capable of navigating a 90<sup>∘</sup> bend and a 30<sup>∘</sup> incline), and a soft robotic hand for fragile object manipulation (achieving an 85% success rate in an egg-cracking task). Together, these results show how task-specific mechanical properties can be realized through modular composition rather than bespoke redesign, positioning CRAFT as a reusable modular design library for rapidly adaptable continuum robots.</p>

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CRAFT: a 3D-printed modular design library for task-specific continuum robots

  • Puspita Triana Dewi,
  • Chloe Pogue,
  • Chengnan Shentu,
  • Andrea Gotelli,
  • Jessica Burgner-Kahrs

摘要

Continuum robots offer safe and adaptive interaction through body compliance, yet this same property often limits their load-bearing capability. Addressing this design tradeoff typically requires application-specific designs with long development cycles. We introduce CRAFT, a 3D-printed modular design library for tendon-driven continuum robots that enables rapid mechanical reconfiguration to achieve task-specific stiffness and morphology. The library comprises six interchangeable modules with distinct stiffness profiles, directional compliance, and degrees of freedom, which can be stacked and reconfigured within minutes using inexpensive components. Each module’s behavior under bending, axial, and torsional loading is experimentally characterized. We demonstrate the generality of the approach through three representative robots: a reconfigured long teleoperated probe for aircraft-wing inspection (achieving a 41% reduction in sag), a pipe-crawling robot for confined environments (capable of navigating a 90 bend and a 30 incline), and a soft robotic hand for fragile object manipulation (achieving an 85% success rate in an egg-cracking task). Together, these results show how task-specific mechanical properties can be realized through modular composition rather than bespoke redesign, positioning CRAFT as a reusable modular design library for rapidly adaptable continuum robots.