<p>Electrosynthesis of urea at practical relevant current densities remains challenging due to competing side reactions, particularly at the elevated overpotentials required to sustain high currents. Here we propose a catalyst design strategy for selective urea production at practical current densities, emphasizing materials with low activity for competing CO<sub>2</sub> reduction and hydrogen evolution, and high activity for nitrate activation under high overpotentials. We develop a cadmium-modified Fe<sub>2</sub>O<sub>3</sub> (Cd–Fe<sub>2</sub>O<sub>3</sub>) catalyst composite, achieving a high urea partial current density of approximately 140 mA cm<sup>−2</sup> at a modest cathodic potential of −0.5 V versus reversible hydrogen electrode, with an appreciable Faradaic efficiency of 52%. Through detailed kinetics analysis, in situ spectroscopic investigations and density functional theory calculations, we reveal that Cd incorporation into Fe<sub>2</sub>O<sub>3</sub> substantially weakens *CO adsorption by altering the electronic structure and preserving oxidized Fe species. This modification suppresses undesired Volmer-type hydrogen adsorption while promoting *CO<sub>2</sub>NH<sub>2</sub> intermediate protonation, enhancing urea formation. As a result, competing hydrogen evolution is effectively suppressed, and high urea selectivity is maintained at elevated current densities on Cd–Fe<sub>2</sub>O<sub>3</sub>.</p><p></p>

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Electrosynthesis of urea on cadmium-modified iron oxide

  • Bihao Hu,
  • Yan Liu,
  • Yifan Zhou,
  • Siming Yang,
  • Zhihao Wang,
  • Yi Shen Tew,
  • Harshini Shankar,
  • Xiaonan Wang,
  • Pengfei Ou,
  • Lei Wang

摘要

Electrosynthesis of urea at practical relevant current densities remains challenging due to competing side reactions, particularly at the elevated overpotentials required to sustain high currents. Here we propose a catalyst design strategy for selective urea production at practical current densities, emphasizing materials with low activity for competing CO2 reduction and hydrogen evolution, and high activity for nitrate activation under high overpotentials. We develop a cadmium-modified Fe2O3 (Cd–Fe2O3) catalyst composite, achieving a high urea partial current density of approximately 140 mA cm−2 at a modest cathodic potential of −0.5 V versus reversible hydrogen electrode, with an appreciable Faradaic efficiency of 52%. Through detailed kinetics analysis, in situ spectroscopic investigations and density functional theory calculations, we reveal that Cd incorporation into Fe2O3 substantially weakens *CO adsorption by altering the electronic structure and preserving oxidized Fe species. This modification suppresses undesired Volmer-type hydrogen adsorption while promoting *CO2NH2 intermediate protonation, enhancing urea formation. As a result, competing hydrogen evolution is effectively suppressed, and high urea selectivity is maintained at elevated current densities on Cd–Fe2O3.