<p>Understanding the dissolution and passivation of iron in aqueous environments is essential for enhancing its corrosion resistance and expanding its applications. We present Thermo-Kinetic (TK) diagrams for iron in deaerated solutions with no added sodium sulfate (Na<sub>2</sub>SO<sub>4</sub>) and with 0.1 M Na<sub>2</sub>SO<sub>4</sub> over the pH range 1–14, constructed by integrating current density contours from potentiodynamic polarization with thermodynamic E-pH diagrams. TK diagrams indicate that in solutions with no added Na<sub>2</sub>SO<sub>4</sub>, iron passivates above pH 7, with a minimum passive current density (i<sub>p</sub>) of 5 ×10<sup>−6</sup> mA·cm<sup>−2</sup> at pH 8. The addition of 0.1 M Na<sub>2</sub>SO<sub>4</sub> delayed passivation until pH 12 and increased i<sub>p</sub> nearly tenfold. Galvanostatic (GS) polarization and EIS validated the TK diagram results. XPS after GS polarization revealed an FeOOH/Fe<sub>2</sub>O<sub>3</sub> film at pH 10, while Fe<sub>3</sub>O<sub>4</sub>/Fe<sub>2</sub>O<sub>3</sub> dominated at pH 12 and 14. These results clarify how sulfate compromises iron passivity and highlight TK diagrams as a powerful tool for mapping corrosion behavior.</p>

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A mechanistic study of iron passivation and transpassive behavior in sulfate solutions using thermo-kinetic diagrams

  • Mohammad Amin Razmjoo Khollari,
  • Kashif Mairaj Deen,
  • Edouard Asselin

摘要

Understanding the dissolution and passivation of iron in aqueous environments is essential for enhancing its corrosion resistance and expanding its applications. We present Thermo-Kinetic (TK) diagrams for iron in deaerated solutions with no added sodium sulfate (Na2SO4) and with 0.1 M Na2SO4 over the pH range 1–14, constructed by integrating current density contours from potentiodynamic polarization with thermodynamic E-pH diagrams. TK diagrams indicate that in solutions with no added Na2SO4, iron passivates above pH 7, with a minimum passive current density (ip) of 5 ×10−6 mA·cm−2 at pH 8. The addition of 0.1 M Na2SO4 delayed passivation until pH 12 and increased ip nearly tenfold. Galvanostatic (GS) polarization and EIS validated the TK diagram results. XPS after GS polarization revealed an FeOOH/Fe2O3 film at pH 10, while Fe3O4/Fe2O3 dominated at pH 12 and 14. These results clarify how sulfate compromises iron passivity and highlight TK diagrams as a powerful tool for mapping corrosion behavior.