<p>High-entropy alloys exhibit exceptional performance under extreme environments; however, conventional equiatomic or near-equiatomic design paradigms restrict exploration of single-phase solid-solution spaces, leaving many non-equiatomic compositions unexplored. Here, we propose a knowledge-enhanced AI framework integrating physics-guided machine learning with large language model (LLM) agents to explore compositions beyond equiatomic constraints. Machine learning models trained on physics-based descriptors achieve F1-scores of 0.96 and 0.94 for face-centered cubic (FCC) and body-centered cubic (BCC) phase prediction, respectively. Two substantially non-equiatomic alloys—Al<sub>28</sub>Cr<sub>22</sub>Fe<sub>26</sub>Ni<sub>15</sub>Mo<sub>9</sub> (BCC) and Co<sub>23</sub>Cr<sub>15</sub>Fe<sub>25</sub>Ni<sub>31</sub>Mo<sub>6</sub> (FCC)—experimentally confirm reliable phase prediction within the investigated compositional domain. LLM-guided reasoning on oxidation mechanisms further enables the design of Co<sub>22</sub>Cr<sub>24</sub>Fe<sub>20</sub>Ni<sub>25</sub>Mo<sub>5</sub>Mn<sub>4</sub>, which exhibits a steady-state oxidation rate constant of 1.41 × 10<sup>−8</sup> mg<sup><i>n</i></sup> cm<sup>−2<i>n</i></sup> h<sup>−1</sup> (50–100 h, <i>n</i> = 45.35) at 900 °C, indicative of self-limiting oxidation kinetics. This superior performance is attributed to the formation of a stable Cr<sub>2</sub>O<sub>3</sub>/(Mn,Fe)Cr<sub>2</sub>O<sub>4</sub> bilayer oxide scale operating via a synergistic barrier–buffer protection mechanism. This study presents a data-efficient, AI-assisted methodology for intelligent HEA design in high-dimensional compositional spaces.</p>

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Breaking equiatomic constraints: knowledge-enhanced AI framework for function-oriented single-phase high-entropy alloy design

  • Huiting Huang,
  • Yeyong Yu,
  • Weilun Deng,
  • Quan Qian,
  • Hongxing Zheng

摘要

High-entropy alloys exhibit exceptional performance under extreme environments; however, conventional equiatomic or near-equiatomic design paradigms restrict exploration of single-phase solid-solution spaces, leaving many non-equiatomic compositions unexplored. Here, we propose a knowledge-enhanced AI framework integrating physics-guided machine learning with large language model (LLM) agents to explore compositions beyond equiatomic constraints. Machine learning models trained on physics-based descriptors achieve F1-scores of 0.96 and 0.94 for face-centered cubic (FCC) and body-centered cubic (BCC) phase prediction, respectively. Two substantially non-equiatomic alloys—Al28Cr22Fe26Ni15Mo9 (BCC) and Co23Cr15Fe25Ni31Mo6 (FCC)—experimentally confirm reliable phase prediction within the investigated compositional domain. LLM-guided reasoning on oxidation mechanisms further enables the design of Co22Cr24Fe20Ni25Mo5Mn4, which exhibits a steady-state oxidation rate constant of 1.41 × 10−8 mgn cm−2n h−1 (50–100 h, n = 45.35) at 900 °C, indicative of self-limiting oxidation kinetics. This superior performance is attributed to the formation of a stable Cr2O3/(Mn,Fe)Cr2O4 bilayer oxide scale operating via a synergistic barrier–buffer protection mechanism. This study presents a data-efficient, AI-assisted methodology for intelligent HEA design in high-dimensional compositional spaces.