CNF-Supported Si Freestanding Anode with a Conformal Granular Si/SiOx Interphase for High-Rate, Long-Life Li-Ion Batteries
摘要
Freestanding electrodes promise higher energy densities and high-rate capabilities by eliminating inactive mass, but they require an interphase that preserves porosity and percolating electronic pathways during cycling. This paper reports a carbon nanofiber (CNF)-supported Si freestanding anode formed by programming the surface chemistry of electrospun polyacrylonitrile (PAN) to guide SiCl4 interfacial hydrolysis–condensation, followed by stabilization/carbonization. KOH pretreatment and annealing generate oxygen- and nitrogen-containing groups that nucleate a uniform Si–O precursor; subsequent carbonization anchors a Si-containing oxide-rich interphase (hereinafter denoted as Si/SiOx, 40–50 nm shell) to the CNF core via Si–O–C bonds. Microscopic and spectroscopic analyses confirmed a conformal carbon-core/Si–SiOx shell without over-coating or aggregation, maintaining junctions and fiber spacing. The freestanding electrodes delivered 727 and 288 mAh g−1 at 0.1 and 10 A g−1, respectively, retaining 85.9% capacity at 0.2 A g−1 and 79.8% at 1 A g−1, and reduced charge-transfer resistance (approximately 130 → 44 Ω) while increasing pseudocapacitive contribution and Li+ diffusivity relative to control electrodes. In LiNi0.6Co0.2Mn0.2O2 (NCM622)//CNF-supported Si full cells, the full cell delivered 176.5 mAh g−1 and retained 91.6% capacity after 300 cycles (approximately 0.028% capacity fade per cycle), demonstrating high-rate cyclability. To the best of our knowledge, this is the first CNF-supported Si freestanding anode that forms a conformal Si/SiOx interphase via PAN surface-functionalization-enabled SiCl4 interfacial hydrolysis–condensation and stabilization/carbonization. The oxide-rich interphase, tethered to the CNF framework, preserves porosity and junctions, buffers Si volume change, stabilizes the solid electrolyte interphase (SEI), and sustains fast ionic/electronic transport, thereby enabling high-rate long-life Li-ion battery operation.
Graphical Abstract