<p>Phosphogypsum (PG) is a byproduct generated during the production of phosphoric acid according to the wet-process phosphoric acid (WPPA) route in Morocco. The integration of PG in construction materials is limited due to the presence of impurities such as P<sub>2</sub>O<sub>5</sub>, F, heavy metals, and radionuclides. This work describes the use of a simple PG purification process, to allow the utilization of large quantities of Moroccan PG in Portland cement (PC) production. PC was modified using different amounts of PPG ranging from 0 to 15 wt.% via partial substitution of clinker. The results indicated that the produced cement shows properties (setting time and compressive strength) similar to those of commercial PC at a PPG content of 5 wt.%. The compressive strength reached 42 and 44 MPa, respectively for commercial gypsum (CG) and PPG at 28 days. Increasing the PPG content to 10 wt.% resulted in a 20% reduction of the compressive strength at 28 curing days. The cement hydration products such as ettringite (AFt), hydrated silicate (C-S–H) and portlandite (CH) were identified via microstructure characterizations using XRD, FTIR and SEM/EDX. The designed cement could substitute PC and by doing so theoretically absorb between 0.6 and 1.3 million tons PG annually in Morocco alone.</p> Graphical abstract <p></p>

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Properties of Modified Portland Cement with Purified Phosphogypsum to Produce Alternative Material for Construction

  • Jamal Ait Brahim,
  • Abdelhaq Benkaddour,
  • Fatima-Ezzahra El Abbassi,
  • Youssef Tamraoui,
  • Brahim Achiou,
  • Nils Haneklaus,
  • Hamid Mazouz,
  • Redouane Beniazza

摘要

Phosphogypsum (PG) is a byproduct generated during the production of phosphoric acid according to the wet-process phosphoric acid (WPPA) route in Morocco. The integration of PG in construction materials is limited due to the presence of impurities such as P2O5, F, heavy metals, and radionuclides. This work describes the use of a simple PG purification process, to allow the utilization of large quantities of Moroccan PG in Portland cement (PC) production. PC was modified using different amounts of PPG ranging from 0 to 15 wt.% via partial substitution of clinker. The results indicated that the produced cement shows properties (setting time and compressive strength) similar to those of commercial PC at a PPG content of 5 wt.%. The compressive strength reached 42 and 44 MPa, respectively for commercial gypsum (CG) and PPG at 28 days. Increasing the PPG content to 10 wt.% resulted in a 20% reduction of the compressive strength at 28 curing days. The cement hydration products such as ettringite (AFt), hydrated silicate (C-S–H) and portlandite (CH) were identified via microstructure characterizations using XRD, FTIR and SEM/EDX. The designed cement could substitute PC and by doing so theoretically absorb between 0.6 and 1.3 million tons PG annually in Morocco alone.

Graphical abstract