Blast furnace cohesive zone: research methods, characteristics, and control under low-carbon conditions
摘要
Low-carbon ironmaking technology primarily aims to reduce carbon emission in blast furnaces. As the coke ratio decreases, the cohesive zone (CZ) in blast furnaces, which determines stable furnace operation, is inevitably affected, posing new challenges to burden descent, gas flow, and furnace operation. Therefore, a comprehensive understanding of CZ is essential for process optimization and industrial applications. Under this requirement, four major research approaches to investigating the CZ are introduced, including blast furnace dissection, high-temperature experiments, physical modeling, and numerical simulation. Dissection investigation provides direct evidence of CZ morphology and existence. High-temperature laboratory experiments offer insights into the softening–melting behavior and interaction of burden materials under simulated conditions. Physical modeling facilitates the understanding of burden descent and gas–solid interactions within the CZ. Furthermore, numerical simulation techniques, such as computational fluid dynamics (CFD), discrete element method (DEM), and coupled DEM–CFD models, are employed to simulate burden descent and softening–melting behavior, thereby providing valuable insights into the characteristics and dynamics of the CZ. The integration of experimental and modeling approaches has enhanced understanding of the softening–melting behavior in CZ.