<p>How alloying low-density steel with Cr and Ni enhances marine corrosion resistance is elucidated by modulating the nucleation and growth kinetics governing the development of protective rust layers. How these alloying elements affect rust-layer evolution and the overall corrosion process is systematically elucidated. Specifically, Cr/Ni additions refine the steel’s microstructure and elevate the Volta potential across both austenitic grains and their interfaces. Over extended exposure, Cr/Ni alloying facilitates the formation of protective spinel oxides such as FeCr<sub>2</sub>O<sub>4</sub> and NiFe<sub>2</sub>O<sub>4</sub>, which markedly reduce corrosion rates and current densities while enhancing polarization resistance. This transformation supports a shift from localized pitting toward more uniform corrosion. Theoretical analysis using a dissolution–diffusion–deposition framework further reveals that Cr promotes heterogeneous nucleation of FeCr<sub>2</sub>O<sub>4</sub> and dense Fe<sub>3</sub>O<sub>4</sub> deposition, forming a compact, defect-suppressing oxide layer. In contrast, Ni slows matrix dissolution and favors homogeneous nucleation of corrosion products. The superior capacity of Cr to suppress local acidification and drive the formation of dense, protective scales accounts for its more pronounced effect compared to that of Ni.</p>

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Toward a better understanding of Cr/Ni alloying influence on corrosion resistance improving of low-density steel with dissolution–diffusion–deposition modeling calculation

  • Sha-Sha Zhang,
  • Hui Xue,
  • Xue-Dong Li,
  • Zhi-Chao Che,
  • Chao Liu,
  • Xue-Qun Cheng,
  • Xiao-Gang Li

摘要

How alloying low-density steel with Cr and Ni enhances marine corrosion resistance is elucidated by modulating the nucleation and growth kinetics governing the development of protective rust layers. How these alloying elements affect rust-layer evolution and the overall corrosion process is systematically elucidated. Specifically, Cr/Ni additions refine the steel’s microstructure and elevate the Volta potential across both austenitic grains and their interfaces. Over extended exposure, Cr/Ni alloying facilitates the formation of protective spinel oxides such as FeCr2O4 and NiFe2O4, which markedly reduce corrosion rates and current densities while enhancing polarization resistance. This transformation supports a shift from localized pitting toward more uniform corrosion. Theoretical analysis using a dissolution–diffusion–deposition framework further reveals that Cr promotes heterogeneous nucleation of FeCr2O4 and dense Fe3O4 deposition, forming a compact, defect-suppressing oxide layer. In contrast, Ni slows matrix dissolution and favors homogeneous nucleation of corrosion products. The superior capacity of Cr to suppress local acidification and drive the formation of dense, protective scales accounts for its more pronounced effect compared to that of Ni.