Optimization strategy for iron ore pellet properties via silicate liquid phase coupled with MgO: regulation of alkali metal migration behavior
摘要
The performance of iron ore pellets was influenced by gangue mineral interactions and alkali metal migration during the oxidation and reduction processes. A novel synergistic strategy was proposed to optimize pellet properties by regulating the liquid phase content coupled with MgO addition. The effects of SiO2 and MgO contents on liquid phase generation, pellet microstructure, compressive strength, reduction swelling index (RSI), and reduction index (RI) were systematically investigated. The results showed that the increasing SiO2 content significantly enhanced liquid phase formation, thereby improving compressive strength and reducing RSI, but lowering RI. MgO promoted the formation of MgxFe3–xO4 during oxidation, increasing porosity and enhancing RI while slightly compromising mechanical strength. In addition, MgxFe3–xO4 reduced the expansion during the initial reduction stage (Fe2O3 → Fe3O4). Optimal performance was achieved when the liquid phase content in the roasted pellet was maintained at 11%–13% and MgO at 2.0%–2.6%, with compressive strength exceeding 2500 N, RSI below 20%, and RI above 64%. In addition, doubling the liquid phase content reduced the concentration of alkali metals diffused into the iron oxide lattice by approximately 50%, mitigating the localized precipitation of metallic iron whiskers during the final reduction stage (FexO → Fe). Alkali metal doped into iron oxides during oxidation had a more pronounced effect on swelling behavior than the reduction process. These findings offered practical insights into high-performance pellet production under industrial conditions.