<p>The corrosion protection mechanism of a Cr–Ni–Cu–Mo multi-alloyed weathering steel (Q500qENH) is systematically investigated by coupling experimental characterization with dissolution–diffusion–deposition modeling. Compared with conventional Q500q steel, Q500qENH steel exhibits one order of magnitude lower metal-ion concentration in the electrolyte, effectively alleviating acidification caused by hydrolysis and retarding substrate dissolution. The rust layer evolves through sequential deposition of Fe<sub>3</sub>O<sub>4</sub>, MoO<sub>2</sub>, Cr<sub>2</sub>O<sub>3</sub>, and CuO, forming a dense and defect-minimized microstructure. Thermodynamic and kinetic analyses reveal that the nucleation rates of Fe<sub>3</sub>O<sub>4</sub> and CuO in Q500qENH steel are two orders of magnitude higher than in Q500q steel, accelerating the establishment of a compact barrier film. The multi-alloy synergy enhances α-FeOOH and FeCr<sub>2</sub>O<sub>4</sub> formation, increasing charge-transfer resistance (<i>R</i><sub>ct</sub>) and polarization resistance (<i>R</i><sub>p</sub>) over exposure time. These results demonstrate that Cr, Mo, and Cu collectively improve ion equilibrium and oxide nucleation behavior, offering a quantitative understanding of rust layer evolution and superior long-term corrosion protection in multi-alloyed weathering steels.</p>

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Synergistic effects of Cr–Ni–Cu–Mo alloying on rust layer evolution and corrosion protection in weathering steel

  • Sha-Sha Zhang,
  • Liang Sun,
  • Tian-Qi Chen,
  • Bing-Qin Wang,
  • Zhi-Chao Che,
  • Hui Xue,
  • Xue-Qun Cheng,
  • Xiao-Gang Li,
  • Chao Liu

摘要

The corrosion protection mechanism of a Cr–Ni–Cu–Mo multi-alloyed weathering steel (Q500qENH) is systematically investigated by coupling experimental characterization with dissolution–diffusion–deposition modeling. Compared with conventional Q500q steel, Q500qENH steel exhibits one order of magnitude lower metal-ion concentration in the electrolyte, effectively alleviating acidification caused by hydrolysis and retarding substrate dissolution. The rust layer evolves through sequential deposition of Fe3O4, MoO2, Cr2O3, and CuO, forming a dense and defect-minimized microstructure. Thermodynamic and kinetic analyses reveal that the nucleation rates of Fe3O4 and CuO in Q500qENH steel are two orders of magnitude higher than in Q500q steel, accelerating the establishment of a compact barrier film. The multi-alloy synergy enhances α-FeOOH and FeCr2O4 formation, increasing charge-transfer resistance (Rct) and polarization resistance (Rp) over exposure time. These results demonstrate that Cr, Mo, and Cu collectively improve ion equilibrium and oxide nucleation behavior, offering a quantitative understanding of rust layer evolution and superior long-term corrosion protection in multi-alloyed weathering steels.