Clogging mechanism of Al2O3–SiO2–C submerged entry nozzle during continuous casting of Al-killed steel
摘要
The refractory composition of submerged entry nozzles (SEN) critically governs interfacial reactions, which in turn determines the onset of clogging. The interfacial reactions between two Al2O3–C refractories with 8.7 and 1.7 Al2O3/SiO2 ratios and Al-killed steel were studied through laboratory experiments. The flow of molten steel relative to the inner wall of the SEN was simulated by rotating a refractory rod in high-temperature molten steel. For the Al2O3–C refractory with an 8.7 Al2O3/SiO2 ratio, an Al2O3 reaction layer was formed at the steel/refractory interface as the reaction progressed, which initially grew to 780 μm before thinning to 470 μm. Concurrently, the refractory surface became entirely coated with both clustered and plate-shaped Al2O3 inclusions following 120 min of reaction. For the Al2O3–C refractory with a 1.7 Al2O3/SiO2 ratio, a continuous Si–Al–Fe–O liquid reaction layer was generated at the steel/refractory interface, which significantly impeded the physicochemical interactions between the molten steel and refractory. The composition of the reaction layer evolved sequentially from the Si–Al–Fe–O liquid phase to the Si–Al–O solid phases with the increasing reaction time. After 120 min, the refractory surface became fully coated with clustered Al2O3 inclusions. Compared to the Al2O3–C refractory with a 1.7 Al2O3/SiO2 ratio, the Al2O3–C refractory with an 8.7 Al2O3/SiO2 ratio was more likely to capture Al2O3 inclusions in the steel during its contact with Al-killed steel. The current experiment results indicate that in Al-killed steel continuous casting operations, Al2O3–C-based SEN with an 8.7 Al2O3/SiO2 ratio should have a higher clogging potential than Al2O3–C-based SEN with a 1.7 Al2O3/SiO2 ratio under equivalent casting conditions.