<p>Using microporous raw materials to prepare reticulated ceramic filters for molten steel purification is a novel strategy to enhance the purification efficiency. Steel immersion tests were conducted on two batches of periclase-spinel ceramic filters prepared from microporous magnesia raw material and α-Al<sub>2</sub>O<sub>3</sub> micro-powder, and their performance was compared with pure MgO filter. The results showed that the periclase-spinel filters exhibited superior performance. This was attributed to two factors: first, the spinel microparticles within the filter skeletons had a greater advantage over magnesia microparticles in adsorbing spinel inclusions with similar chemical composition from the steel; second, the in-situ generated spinel increased the surface roughness of the skeletons and raised the contact angle between the filter and molten steel, thereby improving purification efficiency. When the α-Al<sub>2</sub>O<sub>3</sub> micro-powder content was 15 wt.%, the filter demonstrated excellent purification efficiency, the Al<sub>2</sub>O<sub>3</sub> and MgAl<sub>2</sub>O<sub>4</sub> inclusions in the molten steel were effectively removed, with an overall inclusion removal efficiency of 83.1%, and the total oxygen content in the steel decreased from 37.5 × 10<sup>−6</sup> to 5.7 × 10<sup>−6</sup>, with&#xa0;a reduction of 84.8%.</p>

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Efficient purification mechanism of periclase-spinel filters for inclusions in molten steel

  • Wen Yan,
  • Ying Liu,
  • Ya-Jie Dai,
  • Jin-Wen Song,
  • Xiao Wang,
  • Qiang Wang,
  • Nan Li

摘要

Using microporous raw materials to prepare reticulated ceramic filters for molten steel purification is a novel strategy to enhance the purification efficiency. Steel immersion tests were conducted on two batches of periclase-spinel ceramic filters prepared from microporous magnesia raw material and α-Al2O3 micro-powder, and their performance was compared with pure MgO filter. The results showed that the periclase-spinel filters exhibited superior performance. This was attributed to two factors: first, the spinel microparticles within the filter skeletons had a greater advantage over magnesia microparticles in adsorbing spinel inclusions with similar chemical composition from the steel; second, the in-situ generated spinel increased the surface roughness of the skeletons and raised the contact angle between the filter and molten steel, thereby improving purification efficiency. When the α-Al2O3 micro-powder content was 15 wt.%, the filter demonstrated excellent purification efficiency, the Al2O3 and MgAl2O4 inclusions in the molten steel were effectively removed, with an overall inclusion removal efficiency of 83.1%, and the total oxygen content in the steel decreased from 37.5 × 10−6 to 5.7 × 10−6, with a reduction of 84.8%.