<p>Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel. However, the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inclusions and deterioration of steel cleanliness; meanwhile, changed inclusions from Al<sub>2</sub>O<sub>3</sub>–SiO<sub>2</sub>–MnO type to Al<sub>2</sub>O<sub>3</sub>–SiO<sub>2</sub>–CaO type after the calcium treatment during the production of an H-beam steel. Combining the thermodynamic analysis and industrial trials, measurements including reducing the basicity of refining slag to be less than 2.0 and the Al<sub>2</sub>O<sub>3</sub> content in slag to be less than 10&#xa0;wt.% and the cancelation of calcium treatment under the total content less than 15 × 10<sup>−6</sup> have been taken. After optimization, the content of total oxygen in tundish decreased by 24%; meanwhile, inclusions were changed from the Al<sub>2</sub>O<sub>3</sub>–SiO<sub>2</sub>–CaO system to the Al<sub>2</sub>O<sub>3</sub>–SiO<sub>2</sub>–MnO system with a low-melting point and a obvious decrease in the number density, area fraction, and maximum size of inclusions. It has achieved the improvement of steel cleanliness while reducing production costs.</p>

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Improving cleanliness of an H-beam steel by optimizing refining slag and calcium treatment

  • Wen Yang,
  • Wen-ping Liu,
  • Zhi-bin Gao,
  • Si-jun Li,
  • Zhao-min Su,
  • Li-feng Zhang

摘要

Slagging and calcium treatment are commonly used methods to control cleanliness and inclusions in steel. However, the inappropriate slagging and calcium treatment operations resulted in the generation of large-sized inclusions and deterioration of steel cleanliness; meanwhile, changed inclusions from Al2O3–SiO2–MnO type to Al2O3–SiO2–CaO type after the calcium treatment during the production of an H-beam steel. Combining the thermodynamic analysis and industrial trials, measurements including reducing the basicity of refining slag to be less than 2.0 and the Al2O3 content in slag to be less than 10 wt.% and the cancelation of calcium treatment under the total content less than 15 × 10−6 have been taken. After optimization, the content of total oxygen in tundish decreased by 24%; meanwhile, inclusions were changed from the Al2O3–SiO2–CaO system to the Al2O3–SiO2–MnO system with a low-melting point and a obvious decrease in the number density, area fraction, and maximum size of inclusions. It has achieved the improvement of steel cleanliness while reducing production costs.