<p>Efficient mixing in microfluidic channels is hindered by the small diffusion coefficient. In this study, we exploit surface acoustic wave (SAW) induced microstreaming to achieve rapid mixing of two co-flowing miscible streams within a microchannel. Three SAW actuation strategies are introduced and systematically investigated: one-side standing SAW (bottom-SSAW), two-side standing SAW, and two-side travelling SAW. To examine the first-order acoustic field, the second-order streaming flow, and the mixing performance under different SAW configurations, we develop a 3-D computational model based on the finite element method (FEM), which solves the periodic acoustic and time-averaged Rayleigh streaming fields in the frequency domain via the perturbation method. The resulting flow is then coupled with a convection-diffusion model for investigating species transport characteristics. The results show that the two-side standing SAW setup yields the strongest streaming, forming a vertically and laterally symmetric streaming field in a cross section with four bulk vortices, while the two-side travelling SAW setup introduces a centrally patterned, dominant streaming vortex that provides efficient transverse advection despite a slightly lower streaming velocity. In contrast, the conventional bottom-SSAW configuration produces weak, asymmetric streaming. For mixing applications, both two-side SAW configurations demonstrate outstanding performance with over 90% mixing efficiency at a flow rate up to ∼1 µL/min, significantly outperforming the bottom-SSAW configuration (∼60% at 1 µL/min). Our findings provide guidelines for the design of high-throughput, efficient, and versatile acoustofluidic micromixers.</p>

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Acoustic streaming enhanced micromixing in microfluidic channels

  • Yi-ming Li,
  • Ze-kai Li,
  • Dongfang Liang,
  • Bochen Gao,
  • Chen Fu

摘要

Efficient mixing in microfluidic channels is hindered by the small diffusion coefficient. In this study, we exploit surface acoustic wave (SAW) induced microstreaming to achieve rapid mixing of two co-flowing miscible streams within a microchannel. Three SAW actuation strategies are introduced and systematically investigated: one-side standing SAW (bottom-SSAW), two-side standing SAW, and two-side travelling SAW. To examine the first-order acoustic field, the second-order streaming flow, and the mixing performance under different SAW configurations, we develop a 3-D computational model based on the finite element method (FEM), which solves the periodic acoustic and time-averaged Rayleigh streaming fields in the frequency domain via the perturbation method. The resulting flow is then coupled with a convection-diffusion model for investigating species transport characteristics. The results show that the two-side standing SAW setup yields the strongest streaming, forming a vertically and laterally symmetric streaming field in a cross section with four bulk vortices, while the two-side travelling SAW setup introduces a centrally patterned, dominant streaming vortex that provides efficient transverse advection despite a slightly lower streaming velocity. In contrast, the conventional bottom-SSAW configuration produces weak, asymmetric streaming. For mixing applications, both two-side SAW configurations demonstrate outstanding performance with over 90% mixing efficiency at a flow rate up to ∼1 µL/min, significantly outperforming the bottom-SSAW configuration (∼60% at 1 µL/min). Our findings provide guidelines for the design of high-throughput, efficient, and versatile acoustofluidic micromixers.