<p>To improve flame retardancy and reduce toxic gas emissions in polyolefin composites, it is essential to simultaneously regulate oxidation reactions in the gas phase and carbonization behavior in the condensed phase. In this study, spinel high-entropy oxides (HEOs) composed of Fe, Mn, Cu, Co, Ni, and Cr are incorporated into a flame-retardant polyethylene system as multifunctional nanocatalysts to elucidate their flame-retardant mechanisms. Density functional theory (DFT) calculations reveal that typical pyrolysis products such as CO and C<sub>2</sub>H<sub>4</sub> can stably adsorb on the HEO surface, prolonging their residence time and promoting catalytic transformation. CO binds to transition-metal sites through its terminal carbon atom, thereby facilitating catalytic oxidation to CO<sub>2</sub>. The surface interaction of C<sub>2</sub>H<sub>4</sub> further promotes the formation of aromatic and graphitic structures during carbonization. These results demonstrate that HEOs enhance polymer carbonization and structural ordering while markedly reducing smoke and toxic gas release. Moreover, the nanoscale dispersion and catalytic interfaces of HEOs improve the mechanical integrity of the composite. Overall, the HEOs act synergistically in catalyzing gas-phase purification and condensed-phase carbonization, providing a promising strategy for developing efficient flame-retardant polymer composites with enhanced structural performance.</p>

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One-pot-derived spinel high-entropy oxides as dual-phase catalysts for flame-retardant polyethylene

  • Kaixiong Zhao,
  • Shuming Liu,
  • Xingjun Li,
  • Yanbei Hou,
  • Weizhao Hu,
  • Lei Song,
  • Yuan Hu

摘要

To improve flame retardancy and reduce toxic gas emissions in polyolefin composites, it is essential to simultaneously regulate oxidation reactions in the gas phase and carbonization behavior in the condensed phase. In this study, spinel high-entropy oxides (HEOs) composed of Fe, Mn, Cu, Co, Ni, and Cr are incorporated into a flame-retardant polyethylene system as multifunctional nanocatalysts to elucidate their flame-retardant mechanisms. Density functional theory (DFT) calculations reveal that typical pyrolysis products such as CO and C2H4 can stably adsorb on the HEO surface, prolonging their residence time and promoting catalytic transformation. CO binds to transition-metal sites through its terminal carbon atom, thereby facilitating catalytic oxidation to CO2. The surface interaction of C2H4 further promotes the formation of aromatic and graphitic structures during carbonization. These results demonstrate that HEOs enhance polymer carbonization and structural ordering while markedly reducing smoke and toxic gas release. Moreover, the nanoscale dispersion and catalytic interfaces of HEOs improve the mechanical integrity of the composite. Overall, the HEOs act synergistically in catalyzing gas-phase purification and condensed-phase carbonization, providing a promising strategy for developing efficient flame-retardant polymer composites with enhanced structural performance.