<p>1-Chloro-3-methyl-2-butene is an important synthetic precursor or alkylating agent in the preparation of various bioactive chemicals and essential nutrients for human beings. A flow surface-mediated HCl in situ generation and subsequent hydrochlorination of isoprene were realized in the PTFE tubing reactor and the packed-bed reactor separately. Up to 86% isolated yield of 1-chloro-3-methyl-2-butene was achieved in the packed-bed reactor by performing the flow hydrochlorination at -15&#xa0;°C within a 15&#xa0;min residence time in the presence of 0.5 equiv. SOCl<sub>2</sub>. The in-line recycling and regenerating of solid proton donor Al<sub>2</sub>O<sub>3</sub> were accomplished via simple washing with DCM and MeOH in sequence, the activity of Al<sub>2</sub>O<sub>3</sub> filled in the packed-bed reactor maintain consistent on the isolated yield of 1-chloro-3-methyl-2-butene after ten times consecutive reutilization. The flow platform consisting of two parallel packed-bed reactors were assembled for the continuous synthesis of desired 1-chloro-3-methyl-2-butene without interruption through delicate coordinating opening direction of a series of three-way valves. Long-term stability and reliability were demonstrated by continuous running the designed cyclic rotation system for 10&#xa0;h, the targeted hydrochlorination product was furnished in 91–93% yield.</p> Graphical abstract <p>Continuous-flow synthesis of prenyl chloride was enabled by cross-sequential utilization strategy using two parallel packed-bed reactors and precise alternating a series of three-way valves opening direction.</p> <p></p>

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Continuous-flow synthesis of prenyl chloride on-demand through surface-mediated hydrochlorination

  • Hang Zhao,
  • Xiao Xiao,
  • Runqi Hao,
  • Dan Chen,
  • Jiawei Ke,
  • Minjie Liu,
  • Li Wan,
  • Fener Chen

摘要

1-Chloro-3-methyl-2-butene is an important synthetic precursor or alkylating agent in the preparation of various bioactive chemicals and essential nutrients for human beings. A flow surface-mediated HCl in situ generation and subsequent hydrochlorination of isoprene were realized in the PTFE tubing reactor and the packed-bed reactor separately. Up to 86% isolated yield of 1-chloro-3-methyl-2-butene was achieved in the packed-bed reactor by performing the flow hydrochlorination at -15 °C within a 15 min residence time in the presence of 0.5 equiv. SOCl2. The in-line recycling and regenerating of solid proton donor Al2O3 were accomplished via simple washing with DCM and MeOH in sequence, the activity of Al2O3 filled in the packed-bed reactor maintain consistent on the isolated yield of 1-chloro-3-methyl-2-butene after ten times consecutive reutilization. The flow platform consisting of two parallel packed-bed reactors were assembled for the continuous synthesis of desired 1-chloro-3-methyl-2-butene without interruption through delicate coordinating opening direction of a series of three-way valves. Long-term stability and reliability were demonstrated by continuous running the designed cyclic rotation system for 10 h, the targeted hydrochlorination product was furnished in 91–93% yield.

Graphical abstract

Continuous-flow synthesis of prenyl chloride was enabled by cross-sequential utilization strategy using two parallel packed-bed reactors and precise alternating a series of three-way valves opening direction.