Effects of SiO2-Al2O3-Y2O3sintering additives on mechanical and thermal performance of MgO based porous ceramics
摘要
MgO-CaO-Fe2O3-x wt.% SiO2-y wt.% Al2O3-z wt.%Y2O3 (3≤x≤15, 0≤y≤12, 0≤z≤12) porous ceramics are prepared by the organic foam template method and the mechanical and thermal performance are investigated. The XRD results illustrate that the main phase is MgO, and the secondary phases include MgSiO3, MgAl2O4, and Y2O3. The Mg-O-Si and Mg-O-Y peaks are observed in FTIR spectrum, indicating the successful incorporation of additives. The results from mercury intrusion porosimetry show that the porous ceramic is mainly macro-pores, with few meso-pores distributed on the skeleton, which effectively increase total porosity. The SiO2 doping changes the fracture manner of MgO-CaO-Fe2O3 ceramic from intergranular to transcrystalline, co-addition of Al2O3 can promote the formation of MgAl2O4 spinel that distribute at the grain boundary and decrease grain size of MgO, and the Y2O3 could enable uniform grain size distribution, which disperse external forces evenly to improve the mechanical properties. The MgO composite ceramic synthesized by organic foam template method, due to the high total porosity ~85%, exhibits thermal conductivity below 0.07 W/(m·K), which is almost independent of SiO2-Al2O3-Y2O3 doping concentration. Typically, the MgO-2.5 wt.% CaO-1 wt.% Fe2O3-3 wt.% SiO2-0.3 wt.% Al2O3-6 wt.% Y2O3 porous ceramics exhibit total porosity of 84.6%, compressive strength of 4.3 MPa, and thermal conductivity of 0.063 W/(m·K). Benefiting from their outstanding compressive strength and low thermal conductivity, the MgO based porous composite ceramics exhibit significant potential for application as building insulation materials.