<p>The network structure of M<sub>2</sub>B in Fe-B-C alloy readily leads to the failure of material. In this work, by adding K<sub>2</sub>SO<sub>4</sub>, the morphology of the M<sub>2</sub>B was successfully regulated through a synergistic treatment combining active element modification and heterogeneous nucleation modification. The results show that after the addition of K<sub>2</sub>SO<sub>4</sub>, a new phase α-MnS forms in the alloy, and the active element K enriches at the M<sub>2</sub>B/matrix interface. This inhibits the growth of the network M<sub>2</sub>B and promotes its transformation from a continuous network structure to an isolated blocky structure. As the K<sub>2</sub>SO<sub>4</sub> addition increases from 0wt.% to 4.46wt.%, the shape factor value of M<sub>2</sub>B increases from 0.067 to 0.353, with an increase of 426%. The impact toughness of the alloy increases from 5.9 J·cm<sup>−2</sup> to 14.2 J·cm<sup>−2</sup>, and the fracture mode transitions from cleavage fracture to ductile-cleavage mixed fracture. Three-body abrasion tests indicate that with increasing K<sub>2</sub>SO<sub>4</sub> addition, the wear weight loss of the alloy gradually decreases. The alloy with 4.46wt.% K<sub>2</sub>SO<sub>4</sub> addition exhibits the least wear damage and the best wear resistance. This work provides an effective approach for regulating the microstructure and improving the wear resistance of wear-resistant Fe-B-C alloys.</p>

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Effect of modification treatment on microstructure and properties of Fe-B-C alloy

  • Li-qiong Zhong,
  • Qiang Xiao,
  • Feng-shuo Jin,
  • Wei-ji Lai,
  • Yan-liang Yi

摘要

The network structure of M2B in Fe-B-C alloy readily leads to the failure of material. In this work, by adding K2SO4, the morphology of the M2B was successfully regulated through a synergistic treatment combining active element modification and heterogeneous nucleation modification. The results show that after the addition of K2SO4, a new phase α-MnS forms in the alloy, and the active element K enriches at the M2B/matrix interface. This inhibits the growth of the network M2B and promotes its transformation from a continuous network structure to an isolated blocky structure. As the K2SO4 addition increases from 0wt.% to 4.46wt.%, the shape factor value of M2B increases from 0.067 to 0.353, with an increase of 426%. The impact toughness of the alloy increases from 5.9 J·cm−2 to 14.2 J·cm−2, and the fracture mode transitions from cleavage fracture to ductile-cleavage mixed fracture. Three-body abrasion tests indicate that with increasing K2SO4 addition, the wear weight loss of the alloy gradually decreases. The alloy with 4.46wt.% K2SO4 addition exhibits the least wear damage and the best wear resistance. This work provides an effective approach for regulating the microstructure and improving the wear resistance of wear-resistant Fe-B-C alloys.