<p>Sandwich structures have garnered significant attention from researchers due to their high strength-to-weight ratio. In this study, a sandwich structure with sinusoidal core and facesheets in novel unit cell arrangements is proposed and investigated, and its behavior is investigated under three-point bending tests both experimentally and numerically. To design the sandwich beams, four different unit cells with various arrangements are introduced, and sandwich beams are constructed by repeating these proposed patterns. The samples were fabricated using an additive manufacturing technique via 3D printing, and all samples were prepared for the experimental three-point bending tests. Numerical modeling was conducted using finite element software. Force–displacement curves from the three-point bending tests were obtained through both numerical simulations and experimental tests, and the results were compared. Using the obtained diagrams, parameters such as absorbed energy (<InlineEquation ID="IEq1"> <EquationSource Format="TEX">\({E}_{a}\)</EquationSource> </InlineEquation>), initial peak force (<InlineEquation ID="IEq2"> <EquationSource Format="TEX">\({P}_{i}\)</EquationSource> </InlineEquation>), mean force (<InlineEquation ID="IEq3"> <EquationSource Format="TEX">\({P}_{mean}\)</EquationSource> </InlineEquation>), crushing force efficiency (<InlineEquation ID="IEq4"> <EquationSource Format="TEX">\(CFE\)</EquationSource> </InlineEquation>), and specific energy absorption (<InlineEquation ID="IEq5"> <EquationSource Format="TEX">\(SEA\)</EquationSource> </InlineEquation>) were calculated and compared across all samples. The comparison of results indicated that the first sample exhibited the highest values of <InlineEquation ID="IEq6"> <EquationSource Format="TEX">\({E}_{a}\)</EquationSource> </InlineEquation> and <InlineEquation ID="IEq7"> <EquationSource Format="TEX">\({P}_{mean}\)</EquationSource> </InlineEquation>, while the fourth sample demonstrated better efficiency in terms of <InlineEquation ID="IEq8"> <EquationSource Format="TEX">\(CFE\)</EquationSource> </InlineEquation>. Additionally, the <InlineEquation ID="IEq9"> <EquationSource Format="TEX">\(SEA\)</EquationSource> </InlineEquation> value for the first sample showed more favorable results. Overall, considering all four studied parameters, the first unit cell can be identified as the more efficient structure.</p>

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A Novel Sinusoidal Sandwich Structure: Experimental and Numerical Investigation of Three-Point Bending Behavior

  • Romina Nazari,
  • Shahram Hosseini,
  • Fatemeh Abbaspour

摘要

Sandwich structures have garnered significant attention from researchers due to their high strength-to-weight ratio. In this study, a sandwich structure with sinusoidal core and facesheets in novel unit cell arrangements is proposed and investigated, and its behavior is investigated under three-point bending tests both experimentally and numerically. To design the sandwich beams, four different unit cells with various arrangements are introduced, and sandwich beams are constructed by repeating these proposed patterns. The samples were fabricated using an additive manufacturing technique via 3D printing, and all samples were prepared for the experimental three-point bending tests. Numerical modeling was conducted using finite element software. Force–displacement curves from the three-point bending tests were obtained through both numerical simulations and experimental tests, and the results were compared. Using the obtained diagrams, parameters such as absorbed energy ( \({E}_{a}\) ), initial peak force ( \({P}_{i}\) ), mean force ( \({P}_{mean}\) ), crushing force efficiency ( \(CFE\) ), and specific energy absorption ( \(SEA\) ) were calculated and compared across all samples. The comparison of results indicated that the first sample exhibited the highest values of \({E}_{a}\) and \({P}_{mean}\) , while the fourth sample demonstrated better efficiency in terms of \(CFE\) . Additionally, the \(SEA\) value for the first sample showed more favorable results. Overall, considering all four studied parameters, the first unit cell can be identified as the more efficient structure.