<p>The emergence of machine learning (ML) techniques has significantly improved the accuracy and efficiency in materials characterization. This paper reviews the application of ML algorithms in microstructural analysis and defect detection processes of aluminum castings. By leveraging ML methods, multiple ML models were trained to automatically identify and classify different types of casting defects and microstructural features. Advanced image processing techniques, combined with convolutional neural networks (CNNs), enable the detection of casting defects such as shrinkage porosity, oxides and multiscale microstructure features (i.e., eutectic phases and secondary dendrite arm spacing of aluminum). This study highlights the advantages of the developed ML models in the accuracy and reduction of measurement time in the lab and reducing the reliance on manual analysis and subjective judgment. The findings emphasize the significant impact of ML techniques on metallurgical research and industrial applications, enhancing the reliability and performance of material analysis tools.</p>