<p>The rapid expansion of the Internet of Things (IoT) has fueled the demand for high-energy, compact microbatteries capable of powering energy-demanding IoT devices in small, flexible formats. Li–S batteries offer a promising solution but suffer from more intense polysulfide (LiPS) shuttling in the limited volume of microbatteries. Here, we achieved a high-energy quasi-solid-state Li–S microbattery by employing 3D-printed hierarchically structured sulfurized polyacrylonitrile (3D-HSPAN) cathodes with plasmonic enhancement. The direct ink writing technique produces shape-customizable 3D-HSPAN cathodes with precise architectural engineering, ultra-high mass loading up to 37.1&#xa0;mg cm<sup>−2</sup>, and greatly improved ionic transport. Plasmonic MXene is harnessed to further boost LiPS-free redox conversion through synergistic photothermal effect and hot-carrier injection under near-infrared irradiation. Paired with a LiNO<sub>3</sub> sustained-release carbonate-based gel polymer electrolyte, such quasi-solid-state Li–S microbatteries deliver high areal capacities over 18.1&#xa0;mAh&#xa0;cm<sup>−2</sup> and exceptional areal energy density reaching 30.7&#xa0;mWh&#xa0;cm<sup>−2</sup>. Their versatility in flexible, transparent, and shape-customizable formats is demonstrated for wearable electronics and low-temperature operation. This work establishes a framework for uniting additive manufacturing, high-energy redox chemistry, and light-harvesting strategies to advance energy solutions.</p><p><MediaObject ID="MO101"> <ImageObject Color="Color" FileRef="MediaObjects/40820_2026_2204_Figa_HTML.jpg" Format="JPEG" Height="454" Rendition="HTML" Resolution="300" Type="Halftone" Width="884" /> </MediaObject></p>

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3D Printing Plasmonic-Enhanced Sulfurized Polyacrylonitrile Cathodes for High-Energy Li–S Microbatteries

  • Yu Liu,
  • Penghao Fu,
  • Jieshan Qiu,
  • Zhiyu Wang

摘要

The rapid expansion of the Internet of Things (IoT) has fueled the demand for high-energy, compact microbatteries capable of powering energy-demanding IoT devices in small, flexible formats. Li–S batteries offer a promising solution but suffer from more intense polysulfide (LiPS) shuttling in the limited volume of microbatteries. Here, we achieved a high-energy quasi-solid-state Li–S microbattery by employing 3D-printed hierarchically structured sulfurized polyacrylonitrile (3D-HSPAN) cathodes with plasmonic enhancement. The direct ink writing technique produces shape-customizable 3D-HSPAN cathodes with precise architectural engineering, ultra-high mass loading up to 37.1 mg cm−2, and greatly improved ionic transport. Plasmonic MXene is harnessed to further boost LiPS-free redox conversion through synergistic photothermal effect and hot-carrier injection under near-infrared irradiation. Paired with a LiNO3 sustained-release carbonate-based gel polymer electrolyte, such quasi-solid-state Li–S microbatteries deliver high areal capacities over 18.1 mAh cm−2 and exceptional areal energy density reaching 30.7 mWh cm−2. Their versatility in flexible, transparent, and shape-customizable formats is demonstrated for wearable electronics and low-temperature operation. This work establishes a framework for uniting additive manufacturing, high-energy redox chemistry, and light-harvesting strategies to advance energy solutions.