Beta Phase-Dominated Thermoregulation and Microstructural Evolution During Abrasive Waterjet Machining of Titanium Alloys
摘要
Thermal damage susceptibility in titanium alloys during abrasive waterjet machining (AWJM) significantly compromises surface integrity. This study systematically investigates the pivotal role of initial β phase content in regulating thermal response and microstructural evolution during AWJM. Through a comparative analysis of Ti-6Al-4 V and TC18 alloys, real-time thermal monitoring and multi-scale characterization were employed to reveal distinct thermomechanical behaviours. Results demonstrate that the β-rich TC18 alloy exhibited a 14.11% lower peak temperature than the Ti-6Al-4 V alloy. Rapid thermal shock induced dynamic recrystallization, refining the β-grain size by approximately 95% ± 2.4%. Conversely, the subsequent slow cooling regime drove the Ostwald ripening-mediated coarsening of the α-phase. Consequently, TC18 alloy demonstrated superior retention of microhardness, with only an 11.69% ± 0.61% reduction compared to 39.90% ± 0.29% in Ti-6Al-4 V alloy, which is attributed to a favourable balance between solid solution and grain boundary strengthening. These findings highlight the crucial role of β phase content in mitigating thermal damage and improving mechanical performance. By enabling low-damage processing that reduces material waste and eliminates energy-intensive secondary finishing steps, this study provides a scientific basis for selecting titanium alloys with optimal β-phase content for high-integrity AWJM, offering a viable pathway toward sustainable, green precision manufacturing.