Role of Mo Weight Fraction on Microstructure Refinement and Wear Mechanisms in Friction Stir Processed AA7075
摘要
This study looks at the impact of molybdenum (Mo) weight fraction on the microstructural refinement and tribological performance of friction stir processed (FSPed) AA7075 surface composites. The results show that Mo addition considerably affects particle distribution and precipitation behavior, influencing friction and wear mechanisms. Among the tested conditions, the 2 wt.% Mo composites had the most uniform particle dispersion, refined grain structure, and steady precipitation, resulting in the lowest coefficient of friction and wear rate under 20N and 40N loads. In contrast, 1 wt.% Mo demonstrated limited reinforcing efficiency, and 3 wt.% Mo caused particle accumulation, microstructural variability, and severe abrasive wear. Worn surface investigations revealed a transition from adhesive wear at low Mo content to mild abrasive wear at the optimal level, and to third-body abrasion at high reinforcement. The findings show 2 wt.% Mo as the optimal reinforcement level for improving tribological stability in FSPed AA7075 composites.