<p>The treatment of dye-containing wastewater remains a significant environmental challenge, as persistent azo dyes such as Reactive Black 5 (RB5) are resistant to conventional oxidation and biological processes. In this study, we propose a Fe-free advanced oxidation strategy based on sodium persulfate activation using Ni–Cu bimetallic catalysts synthesized via fluidized-bed homogeneous crystallization (FBHC), with a systematic comparison to catalysts prepared by conventional jar-test precipitation (JAR). The novelty of this work lies in coupling FBHC synthesis with persulfate activation to produce highly reactive, amorphous Ni–Cu catalysts capable of rapid pollutant degradation under near-neutral conditions, thereby overcoming the sludge generation and pH limitations associated with traditional Fenton systems. Using 100&#xa0;mg&#xa0;L<sup>−1</sup> RB5 as a model contaminant, the FBHC-derived catalyst achieved &gt; 90% decolorization within 10&#xa0;min and 70.7% TOC removal within 5&#xa0;min, significantly outperforming the JAR-derived material. Kinetic analysis indicated that the degradation followed the Langmuir–Hinshelwood model, suggesting a surface-controlled reaction pathway. Radical scavenging and EPR analyses identified SO<sub>4</sub>·<sup>−</sup> and <sup>1</sup>O<sub>2</sub> as the dominant reactive species, with minor contributions from ·OH and negligible involvement of O<sub>2</sub>·<sup>−</sup>. Overall, this study demonstrates that (i) FBHC is an effective method for fabricating highly reactive bimetallic catalysts and (ii) the Ni–Cu/persulfate system represents a rapid, Fe-free oxidation process operable under mild pH conditions, offering a promising strategy for efficient and scalable textile wastewater treatment.</p>

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Enhanced sulfate radical generation through bimetallic Ni–Cu catalysts synthesized in a fluidized bed for rapid RB5 degradation

  • P. Družaitė,
  • D. Martuzevičius,
  • T.-H. Ha,
  • M.-C. Lu

摘要

The treatment of dye-containing wastewater remains a significant environmental challenge, as persistent azo dyes such as Reactive Black 5 (RB5) are resistant to conventional oxidation and biological processes. In this study, we propose a Fe-free advanced oxidation strategy based on sodium persulfate activation using Ni–Cu bimetallic catalysts synthesized via fluidized-bed homogeneous crystallization (FBHC), with a systematic comparison to catalysts prepared by conventional jar-test precipitation (JAR). The novelty of this work lies in coupling FBHC synthesis with persulfate activation to produce highly reactive, amorphous Ni–Cu catalysts capable of rapid pollutant degradation under near-neutral conditions, thereby overcoming the sludge generation and pH limitations associated with traditional Fenton systems. Using 100 mg L−1 RB5 as a model contaminant, the FBHC-derived catalyst achieved > 90% decolorization within 10 min and 70.7% TOC removal within 5 min, significantly outperforming the JAR-derived material. Kinetic analysis indicated that the degradation followed the Langmuir–Hinshelwood model, suggesting a surface-controlled reaction pathway. Radical scavenging and EPR analyses identified SO4· and 1O2 as the dominant reactive species, with minor contributions from ·OH and negligible involvement of O2·. Overall, this study demonstrates that (i) FBHC is an effective method for fabricating highly reactive bimetallic catalysts and (ii) the Ni–Cu/persulfate system represents a rapid, Fe-free oxidation process operable under mild pH conditions, offering a promising strategy for efficient and scalable textile wastewater treatment.