<p>Fe–Co–Al<sub>2</sub>O<sub>3</sub> nanocomposite coatings were successfully synthesized on copper substrates using pulse electrodeposition. The results indicated that increasing the duty cycle led to the development of surface bumps and greater incorporation of Al<sub>2</sub>O<sub>3</sub> nanoparticles into the coatings, with the 70% duty cycle resulting in the highest Al<sub>2</sub>O<sub>3</sub> content. In contrast, at lower duty cycles, the coatings exhibited smoother, more uniform, and predominantly spherical surface morphologies. Transmission electron microscopy (TEM) revealed that the coatings had nanoscale and nanocrystalline structures. Furthermore, the microhardness of the coatings reached 580 HV at a 70% duty cycle. An increase in duty cycle also led to a reduction in the friction coefficient and wear rate. Overall, a 70% duty cycle was found to be optimal for the co-deposition of ceramic particles and the fabrication of Fe–Co–Al<sub>2</sub>O<sub>3</sub> nanocomposite coatings with enhanced mechanical and tribological properties.</p>

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Fe–Co–Al2O3 Composite Coatings Synthesized via Pulse Co-Deposition: Microstructure and Tribological Behaviors

  • Saeed Pourkhayyat,
  • Sahebali Manafi

摘要

Fe–Co–Al2O3 nanocomposite coatings were successfully synthesized on copper substrates using pulse electrodeposition. The results indicated that increasing the duty cycle led to the development of surface bumps and greater incorporation of Al2O3 nanoparticles into the coatings, with the 70% duty cycle resulting in the highest Al2O3 content. In contrast, at lower duty cycles, the coatings exhibited smoother, more uniform, and predominantly spherical surface morphologies. Transmission electron microscopy (TEM) revealed that the coatings had nanoscale and nanocrystalline structures. Furthermore, the microhardness of the coatings reached 580 HV at a 70% duty cycle. An increase in duty cycle also led to a reduction in the friction coefficient and wear rate. Overall, a 70% duty cycle was found to be optimal for the co-deposition of ceramic particles and the fabrication of Fe–Co–Al2O3 nanocomposite coatings with enhanced mechanical and tribological properties.