Enhanced Mechanical Properties of Graphite-Copper Composites Fabricated with Ni/Cu/Sn-Coated Graphite Powders
摘要
The main aim of this research was to simplify the fabricating process of graphite-copper composites by doing the electroless Sn coating on the surface of the copper-coated graphite powder and to propose one way to eliminate the waste of energy in the reducing process and overcome the complexity of hydrogen production. In this paper, Ni/Cu/Sn-coated graphite powder was fabricated by 3-step electroless plating and the graphite-copper composites with high performance was fabricated by plasma sintering, and the characteristics of the friction wear of Sn-coated graphite-copper composites and its mechanical properties have been studied. The results showed that the composites which were fabricated with Ni/Cu/Sn-coated graphite powder had the characteristics of high performance such as the wear rate, the friction coefficient, hardness and density when compared to the non-coating materials. When the content of Sn is 5% and the load is 450N, all values reached the optimal values (wear rate 15.4 mm3/m × 10−3, hardness 62.3HB, density 6.2 g/cm3). Ni/Cu/Sn-coated graphite powder could significantly improve the properties of the electrical sliding materials and self-lubricating materials. It also can be used to shield the electromagnetic radiation and can be combined with materials such as graphene, carbon fiber and TiA1C2 to fabricate new functional materials with high performance.