Development of a Hybrid Solvent-Aqueous Alkali Solution to Pretreat Contaminated Aluminium Scraps
摘要
The surface contamination of aluminium scraps—particularly from machining oils, oxides, and combustion residues—significantly impairs metal recovery and downstream alloy quality during recycling. In this study, a novel hybrid pre-treatment solution comprising acetone (70%), isopropyl alcohol (IPA, 20%), and potassium carbonate (K2CO3, 10%) was developed and investigated for its efficacy in cleaning both shredded (Trump) and machined (Telic) aluminium scrap. This hybrid solvent–aqueous alkali blend represents the first reported application of K₂CO₃ as a mild, eco-friendly alkaline agent for surface degreasing and oxide loosening in aluminium recycling. Comparative analysis with acetone-only and acetone–IPA treatments revealed that the hybrid solution resulted in superior removal of hydrocarbon residues and partial oxide thinning, as validated by FTIR, XPS, and EDS. Notably, the C 1 s XPS intensity reduced by 64%, while Al 2p peak intensity increased by 150%, reflecting significant improvement in surface cleanliness. The mild alkalinity (pH ~ 8.2) of the solution was maintained post-treatment, confirming its buffering action and environmental compatibility. The proposed method presents a non-corrosive, cost-effective, and scalable alternative to conventional acid/alkali-based treatments and offers a sustainable approach for improving the quality of recycled aluminium alloys.