To address the limitations associated with conventional Fenton processes, which often exhibit a restricted pH range and present challenges in terms of catalyst recovery and second pollutant, magnetic heterogeneous halloysite (HNT)/MnFe2O4 catalysts were optimally synthesized, which could achieve 90% removal efficiency for 50 mg/L methylene blue (MB) at pH 4–10 and have high hydrogen peroxide (H2O2) utilization efficiencies. In addition, the catalysts could be easily separated from a solution through magnetic separation. The degradation efficiency of MB exhibited remarkable resilience against common aqueous interferents with anions (NO 3 − , Cl−, SO 4 2− ) and humic acid, demonstrating negligible inhibitory effects. Notably, carbonate species (CO 3 2− and HCO 3 − ) even elicited a promotional effect on the catalytic process. Furthermore, the removal efficiency of MB only decreased by less than 10% in the fifth cycle compared with that of a fresh catalyst. Furthermore, the HNT/MnFe2O4 catalyst effectively degraded various organic pollutants, such as benzohydroxamic acid, xanthate, and eosin Y. The excellent catalytic performance of the catalysts was attributed to the synergistic effects between HNT and MnFe2O4. The electron paramagnetic resonance spectra and quenching experiments indicated that the main reactive oxygen species that participated in the degradation process were ·OH and ·O 2 − . ·OH directly attacked MB molecules, and ·O 2 − accelerated the reduction of metal ions. Therefore, the catalysts showed considerable potential for organic pollutant degradation. This study provides valuable insights into the synthesis of novel catalysts and their practical applications in organic wastewater purification.
