<p>The development of eco-friendly additives for electroplating is essential for advancing sustainable surface engineering. This study reports the synthesis of a novel organic brightener via the condensation of vanillin and L-glutamic acid, both naturally occurring and biodegradable compounds. The synthesized brightener was incorporated into a zinc–nickel (Zn–Ni) electroplating bath to evaluate its effect on coatings deposited on mild steel substrates. The coatings were characterized using field emission scanning electron microscopy (FESEM), reflectance measurements, X-ray diffraction (XRD), and electrochemical impedance spectroscopy (EIS). The results demonstrated that the addition of the brightener significantly reduced surface roughness and increased coating brightness to above 80%, yielding smoother and more uniform surfaces. Enhanced corrosion resistance was also observed, with a corrosion rate of 9.172 × 10<sup>−6</sup> g h<sup>−1</sup> compared to 1.135 × 10<sup>−5</sup> g h<sup>−1</sup> for coatings obtained from an additive-free bath. Furthermore, the presence of the brightener promoted grain refinement, reducing the average crystallite size from 80.4 to 52.3 nm, and markedly improved surface morphology. Owing to its bio-based origin and low toxicity, the synthesized additive represents a sustainable alternative to conventional synthetic brighteners. Overall, this work supports the advancement of green electroplating technologies and demonstrates a viable approach for producing high-performance, environmentally responsible alloy coatings.</p> Graphical Abstract <p></p>

错误:搜索内容不能为空,请输入英文关键词
错误:关键词超出字数限制,请精简
高级检索

Vanillin–L-glutamic acid condensation product: A green brightener for electrodeposition of Zn–Ni alloy coating on mild steel

  • J Chaithra,
  • S J Chandana,
  • Y Arthoba Nayaka

摘要

The development of eco-friendly additives for electroplating is essential for advancing sustainable surface engineering. This study reports the synthesis of a novel organic brightener via the condensation of vanillin and L-glutamic acid, both naturally occurring and biodegradable compounds. The synthesized brightener was incorporated into a zinc–nickel (Zn–Ni) electroplating bath to evaluate its effect on coatings deposited on mild steel substrates. The coatings were characterized using field emission scanning electron microscopy (FESEM), reflectance measurements, X-ray diffraction (XRD), and electrochemical impedance spectroscopy (EIS). The results demonstrated that the addition of the brightener significantly reduced surface roughness and increased coating brightness to above 80%, yielding smoother and more uniform surfaces. Enhanced corrosion resistance was also observed, with a corrosion rate of 9.172 × 10−6 g h−1 compared to 1.135 × 10−5 g h−1 for coatings obtained from an additive-free bath. Furthermore, the presence of the brightener promoted grain refinement, reducing the average crystallite size from 80.4 to 52.3 nm, and markedly improved surface morphology. Owing to its bio-based origin and low toxicity, the synthesized additive represents a sustainable alternative to conventional synthetic brighteners. Overall, this work supports the advancement of green electroplating technologies and demonstrates a viable approach for producing high-performance, environmentally responsible alloy coatings.

Graphical Abstract