Synergistic optimization of waterborne epoxy coatings via rheology and curing tuning with graphene oxide modification
摘要
Graphene oxide (GO)-modified waterborne epoxy resin (WEP) coatings have gained significant attention as a promising candidate for marine anti-corrosion applications, owing to their exceptional corrosion resistance, tunable rheological behavior, and environmental benefits. However, during preparation, GO/WEP coatings often develop defects such as micropores and cracks due to improper GO loading and curing-induced stress concentration, which considerably compromise their protective performance and limit their large-scale implementation. In this study, a "rheology-curing synergistic regulation" strategy is proposed, focusing on the optimization of GO content and curing procedures. Using steady-state rheological measurements and electrochemical corrosion assessments, the optimal GO formulation was identified. Subsequently, differential scanning calorimetry (DSC) and dynamic rheological analysis were employed to design a stepwise curing protocol that effectively mitigates interfacial stress concentration, enabling the controlled fabrication of high-performance anti-corrosion coatings. The optimized coating demonstrated an order-of-magnitude increase in impedance modulus and a corrosion current density (Icorr) as low as 9.68 × 10−10 A/cm2. This work provides valuable insights into the coordinated regulation of processing and performance.