Preparation and characterization of waterborne polyurethane coatings modified with cyclotriphosphonitrile derivative for waterproof and flame-retardant cotton fabrics
摘要
Since the main solvent of waterborne polyurethane (WPU) is water, its water resistance is poor. Additionally, the low oxygen index of WPU adhesive films limits their flame-retardant efficacy as coatings, thereby restricting their application scope. To address these limitations, this study independently modified the hydrophobicity and flame retardancy of WPU. First, a cyclophosphonitrile derivative (HCCP-6) was synthesized as a flame retardant. Flame-retardant WPU (NPWPU) was then prepared by reacting the –NH2 group of HCCP-6 with the –NCO group of a polyurethane prepolymer, incorporating the flame-retardant properties into the WPU polymer chain via free-radical grafting. Next, hydrophobic F-SiO2 suspensions were prepared and combined with NPWPU emulsions of varying concentrations. The mixtures were sprayed onto cotton fabrics using an airbrush to produce waterproof, flame-retardant polyurethane-coated textiles. Results demonstrated that NPWPU/F-SiO2-coated cotton fabrics exhibited water contact angles exceeding 150°, indicating excellent hydrophobicity. These fabrics also showed increased char residue, reduced total heat release, and suppressed smoke production. This performance stems from the synergistic flame-retardant effect of nitrogen (N) and phosphorus (P), coupled with the high-temperature resistance of SiO2, which promotes char formation, shields the material’s inner layers from thermal degradation, and enhances overall flame retardancy.