<p>With the increasing demand for sustainable resource utilization, the recovery of iron-rich phases from steel slag has garnered significant attention. This study investigated the transformation of iron-bearing phases in synthetic steel slag through thermodynamic analysis. The crystallization behavior of magnesium ferrite spinel (MgFe<sub>2</sub>O<sub>4</sub>) was explored using in situ high-temperature laser scanning confocal microscopy (HLSCM), phase analysis, and microstructural characterization. The results indicate that an appropriate basicity promotes the transformation of FeO into strongly magnetic MgFe<sub>2</sub>O<sub>4</sub>, with an optimal basicity of 2.00. Under oxidation conditions, during the cooling process of molten synthetic slag, MgFe<sub>2</sub>O<sub>4</sub> crystal nuclei preferentially precipitate at higher temperatures. Subsequently, epitaxial and vertical growth occurs, eventually forming polyhedral structures. As the temperature further decreases to 1350℃, grain migration and aggregation dominate, leading to further growth of MgFe<sub>2</sub>O<sub>4</sub> grains. SEM-EDS and XRD analysis further confirmed the transformation of iron-bearing phases into MgFe<sub>2</sub>O<sub>4</sub> and its crystallization behavior. This study reveals the key factors influencing the transformation of iron-bearing phases in molten steel slag and the growth control mechanisms of MgFe<sub>2</sub>O<sub>4</sub> grains. It provides a theoretical basis for optimizing steel slag oxidation processes to improve iron recovery rates, offering new insights for the resource utilization of industrial solid waste.</p>

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In Situ Observation of the Crystallization Behavior of Magnesium Ferrite Spinel Phase During the Oxidative Modification of Synthetic High-Basicity Steel Slag

  • Guishuai Wang,
  • Xudong Mao,
  • Zhanwei He,
  • Baoqing Zhou,
  • Qiong Zeng,
  • Lei Shi,
  • Jingbo Li,
  • Ping Zhou,
  • Wenqi Xiong,
  • Siyuan Gao

摘要

With the increasing demand for sustainable resource utilization, the recovery of iron-rich phases from steel slag has garnered significant attention. This study investigated the transformation of iron-bearing phases in synthetic steel slag through thermodynamic analysis. The crystallization behavior of magnesium ferrite spinel (MgFe2O4) was explored using in situ high-temperature laser scanning confocal microscopy (HLSCM), phase analysis, and microstructural characterization. The results indicate that an appropriate basicity promotes the transformation of FeO into strongly magnetic MgFe2O4, with an optimal basicity of 2.00. Under oxidation conditions, during the cooling process of molten synthetic slag, MgFe2O4 crystal nuclei preferentially precipitate at higher temperatures. Subsequently, epitaxial and vertical growth occurs, eventually forming polyhedral structures. As the temperature further decreases to 1350℃, grain migration and aggregation dominate, leading to further growth of MgFe2O4 grains. SEM-EDS and XRD analysis further confirmed the transformation of iron-bearing phases into MgFe2O4 and its crystallization behavior. This study reveals the key factors influencing the transformation of iron-bearing phases in molten steel slag and the growth control mechanisms of MgFe2O4 grains. It provides a theoretical basis for optimizing steel slag oxidation processes to improve iron recovery rates, offering new insights for the resource utilization of industrial solid waste.