Preparation of Battery-Grade Manganese Sulfate by Directional Purification of Fluoride Precipitation: Process Optimization and Mechanism Analysis
摘要
Manganese is an important strategic resource for the new energy industry, and the preparation of high-purity manganese sulfate is crucial for lithium battery positive electrode materials. This study aims to thoroughly remove Ca2+ and Mg2+ impurities in rhodochrosite acid leaching solution, and proposes a directional purification method based on MnF2 precipitant. Through single factor experiments and response surface optimization, the effects of MnF2 addition, temperature, pH, and reaction time on impurity removal have been systematically studied. Under the optimized conditions (MnF2 addition 2.35 times the theoretical value, temperature 86.94 °C, pH 4.0, reaction time 45.92 min), the removal rates of Ca2+ and Mg2+ reached 99.93% and 98.98%, respectively. Combining thermodynamic analysis with an E-pH diagram to explore the precipitation mechanism of impurities, the results show that the preferential precipitation of CaF2 and MgF2 originates from the strong coordination ability of Ca2+/Mg2+ with F- (hard and soft acids and bases, HSAB, theory) and the ionic radius matching effect (r+/r− = 0.75). In addition, MnF2 was efficiently recovered by water-washing precipitation–evaporation crystallization method, and battery-grade manganese sulfate was successfully prepared. This study provides theoretical support and technical reference for the efficient purification of rhodochrosite leaching solution and the green preparation of battery-grade manganese sulfate.