<p>In light of continued trends regarding increased complexity and ongoing miniaturization in microelectronics, advanced characterization approaches for miniaturized components are essential. We present a comprehensive experimental approach combining multiple small-scale mechanical testing techniques to characterize plastic deformation mechanisms in lead-free SAC305 soft solder. The Sn-rich matrix features a highly anisotropic β-Sn body-centered tetragonal crystal structure, resulting in a complex deformation behavior. Our approach integrates advanced nanoindentation methods with in situ microcompression testing to bridge length-scales and deformation regimes. Through nanoindentation, we quantified rate-dependent plasticity, revealing a particularly high stress exponent (<i>n</i> = 15.52), indicating that deformation is strongly hindered by obstacles. The activation volume of ~ 25 b<sup>3</sup> corresponds to bcc materials, signifying that deformation is likely controlled by a dislocation-based kinking mechanism. In situ microcompression experiments enabled observation of slip-system activation, documenting the operation of (100)[010] slip-systems with a Schmid factor of m = 0.44 at a critical resolved shear stress of ~ 30 MPa. This favorably aligns with stress–strain curves from spherical nanoindentation. Important experimental details to effectively integrate multiple testing methods are highlighted, facilitating comprehensive scale-bridging understanding of mechanical behavior in solder materials. The presented framework is generally applicable to evaluate mechanical properties and deformation mechanisms in systems where traditional bulk testing is not feasible.</p>

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A Comprehensive Methodological Approach Towards the Micromechanical Characterization of Lead-Free Solder Joints

  • Nadine Buchebner,
  • Julius F. Keckes,
  • Verena Maier-Kiener,
  • Peter-Julian Imrich,
  • Daniel Kiener

摘要

In light of continued trends regarding increased complexity and ongoing miniaturization in microelectronics, advanced characterization approaches for miniaturized components are essential. We present a comprehensive experimental approach combining multiple small-scale mechanical testing techniques to characterize plastic deformation mechanisms in lead-free SAC305 soft solder. The Sn-rich matrix features a highly anisotropic β-Sn body-centered tetragonal crystal structure, resulting in a complex deformation behavior. Our approach integrates advanced nanoindentation methods with in situ microcompression testing to bridge length-scales and deformation regimes. Through nanoindentation, we quantified rate-dependent plasticity, revealing a particularly high stress exponent (n = 15.52), indicating that deformation is strongly hindered by obstacles. The activation volume of ~ 25 b3 corresponds to bcc materials, signifying that deformation is likely controlled by a dislocation-based kinking mechanism. In situ microcompression experiments enabled observation of slip-system activation, documenting the operation of (100)[010] slip-systems with a Schmid factor of m = 0.44 at a critical resolved shear stress of ~ 30 MPa. This favorably aligns with stress–strain curves from spherical nanoindentation. Important experimental details to effectively integrate multiple testing methods are highlighted, facilitating comprehensive scale-bridging understanding of mechanical behavior in solder materials. The presented framework is generally applicable to evaluate mechanical properties and deformation mechanisms in systems where traditional bulk testing is not feasible.