Optimization of smithsonite flotation using ZnO and Al2O3 nanocollectors: a definitive screening design approach
摘要
Conventional flotation techniques often encounter challenges when processing oxidized ores, highlighting the necessity for developing advanced or improved flotation methods. This study investigated the effects of ZnO and Al2O3 nanocollectors on the flotation of smithsonite, optimizing the process parameters using a comprehensive definitive screening design. Initially, ZnO and Al2O3 nanoparticles were synthesized and subsequently modified with sodium dodecyl sulfate. Successful synthesis and surface modification of these nanocollectors were confirmed through transmission electron microscopy, X-ray diffraction, and Fourier-transform infrared spectroscopy. Flotation results demonstrated that ZnO and Al2O3 nanocollectors significantly enhanced mineral recovery compared to conventional collectors due to their increased surface area and improved interactions with smithsonite particles. Optimal flotation conditions were determined to be: pH 6.0, pulp density 7.0%, airflow rate 1.0 L/min, oleic acid dosage 360 g/t, ZnO nanocollector dosage 180 g/t, Al2O3 nanocollector dosage 250 g/t, and A65 frother dosage 17 g/t, yielding a peak recovery of 91.1%.
Graphical abstract