<p>Environmental barrier coatings (EBCs) for Si-based ceramic matrix composites (CMCs) play an increasingly important role in next-generation gas turbine engines. A high-performance and highly durable EBC system depends on the material composition, coating process, and coating architecture. In this study, four thermal environmental barrier coating (TEBC) systems based on Yb<sub>2</sub>SiO<sub>5</sub>/Yb<sub>2</sub>Si<sub>2</sub>O<sub>7</sub>/Si and Gd<sub>2</sub>Zr<sub>2</sub>O<sub>7</sub>/Yb<sub>2</sub>Si<sub>2</sub>O<sub>7</sub>/Si chemistries were designed and developed using the plasma spray process. Calcium–magnesium–alumina–silicate (CMAS) corrosion tests on the multilayer TEBCs were investigated. Furthermore, high-temperature coating durability was evaluated and tested in a steam cycling environment. The relationships among phase composition, microstructure, coating process, and properties were discussed. The CMAS and steam cycling test results demonstrated that LPPS Yb<sub>2</sub>SiO<sub>5</sub>/Yb<sub>2</sub>Si<sub>2</sub>O<sub>7</sub>/Si TEBC is a promising coating solution for a highly durable TEBC for the protection of CMC components in water vapor and CMAS environments.</p>

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Development and Evaluation of Multilayer Thermal Environmental Barrier Coatings

  • Dianying Chen,
  • Brian Keyes,
  • Chris Dambra

摘要

Environmental barrier coatings (EBCs) for Si-based ceramic matrix composites (CMCs) play an increasingly important role in next-generation gas turbine engines. A high-performance and highly durable EBC system depends on the material composition, coating process, and coating architecture. In this study, four thermal environmental barrier coating (TEBC) systems based on Yb2SiO5/Yb2Si2O7/Si and Gd2Zr2O7/Yb2Si2O7/Si chemistries were designed and developed using the plasma spray process. Calcium–magnesium–alumina–silicate (CMAS) corrosion tests on the multilayer TEBCs were investigated. Furthermore, high-temperature coating durability was evaluated and tested in a steam cycling environment. The relationships among phase composition, microstructure, coating process, and properties were discussed. The CMAS and steam cycling test results demonstrated that LPPS Yb2SiO5/Yb2Si2O7/Si TEBC is a promising coating solution for a highly durable TEBC for the protection of CMC components in water vapor and CMAS environments.