Weibull Analysis of Flexural Strength and Surface Asymmetry in Soda-Lime Float Glass Under Varying Loading Rates
摘要
This study examines the flexural strength of 3 mm soda-lime float glass by systematically comparing the air and tin sides under three distinct crosshead speeds (0.03, 0.165, and 0.3 mm min−1) in three-point flexure, and by modelling the fracture-stress statistics with a two-parameter Weibull distribution. Surface morphology on both sides is characterised by atomic force microscopy (AFM) and 3D confocal microscopy using ISO 25178 roughness parameters, in order to relate micro-topography (average roughness, peaks, and deep valleys) to the population of critical flaws governing crack initiation. The results reveal a marked surface asymmetry: the tin side exhibits slightly higher average asperities, whereas the air side shows deeper cavities, which are more likely to act as preferential crack-initiation sites under slow or long-duration loading. Weibull analysis highlights side-dependent strength distributions, with distinct shape (β) and scale (η) parameters reflecting different defect populations. Increasing the loading rate produces, for both sides, an approximately 28-30% rise in the characteristic stress η and a concurrent increase in β, particularly on the tin side, indicating rate-dependent strengthening and an improvement in statistical reliability due to the limitation of subcritical crack growth.By quantitatively linking surface asymmetry, defect statistics, and flexural reliability as a function of loading rate, this work provides design-oriented guidelines for selecting the loaded face in glazing assemblies, optimising manufacturing and surface-treatment conditions, and reducing failure probability in structural, architectural, and solar-panel applications.