<p>Single-crystal aluminum nitride (AlN), which is distinguished by its wide bandgap and outstanding thermal conductivity, is considered a promising option for optoelectronic uses among third-generation semiconductor materials. However, the material's inherent high hardness and notable chemical inertness bring about substantial hurdles in respect of machining efficiency and surface finish quality. In this article, single-crystal AlN was processed by chemical mechanical polishing utilizing a UV photocatalytic reaction. The effect of process parameters, comprising H<sub>2</sub>O<sub>2</sub> concentration, TiO<sub>2</sub> concentration, polishing pressure, and polishing pad speed, as well as their interactive effects on polishing performance, was systematically investigated using Box-Behnken response surface methodology. Regression prediction models for material removal rate (MRR) and surface roughness (Ra) are constructed respectively, and the process parameters are optimised on this basis. Analysis of the results shows that H<sub>2</sub>O<sub>2</sub> concentration, TiO<sub>2</sub> concentration, polishing pressure, polishing pad speed, and the interplay between H<sub>2</sub>O<sub>2</sub> and TiO<sub>2</sub> concentrations exerted a highly significant impact on the MRR (p &lt; 0.01). For the surface roughness index, in addition to the four process parameters, the interaction between polishing pad speed and polishing pressure also had a highly significant influence, while the interaction between H<sub>2</sub>O<sub>2</sub> and TiO<sub>2</sub> concentrations had a significant influence (p &lt; 0.05). The models of the regression equations constructed all have a prediction error of less than 5%. Under optimal process conditions: H<sub>2</sub>O<sub>2</sub> concentration 8.74&#xa0;wt.%, TiO<sub>2</sub> concentration 4.67&#xa0;g/L, polishing pressure 0.0446&#xa0;Mpa and polishing pad speed 40&#xa0;rpm, material removal rate 199.7&#xa0;nm/h, surface roughness reduced to Ra 0.249&#xa0;nm. The study establishes a theoretical foundation and provides process guidance for applying UV photocatalytic reactions to wide bandgap semiconductor polishing.</p>

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Optimization of Chemical Mechanical Polishing Process Parameters for Single-Crystal AlN Based on UV Photocatalytic Reaction

  • Jiadong Lan,
  • Jiahui Yang,
  • Huilong Li,
  • Jiabin Lu

摘要

Single-crystal aluminum nitride (AlN), which is distinguished by its wide bandgap and outstanding thermal conductivity, is considered a promising option for optoelectronic uses among third-generation semiconductor materials. However, the material's inherent high hardness and notable chemical inertness bring about substantial hurdles in respect of machining efficiency and surface finish quality. In this article, single-crystal AlN was processed by chemical mechanical polishing utilizing a UV photocatalytic reaction. The effect of process parameters, comprising H2O2 concentration, TiO2 concentration, polishing pressure, and polishing pad speed, as well as their interactive effects on polishing performance, was systematically investigated using Box-Behnken response surface methodology. Regression prediction models for material removal rate (MRR) and surface roughness (Ra) are constructed respectively, and the process parameters are optimised on this basis. Analysis of the results shows that H2O2 concentration, TiO2 concentration, polishing pressure, polishing pad speed, and the interplay between H2O2 and TiO2 concentrations exerted a highly significant impact on the MRR (p < 0.01). For the surface roughness index, in addition to the four process parameters, the interaction between polishing pad speed and polishing pressure also had a highly significant influence, while the interaction between H2O2 and TiO2 concentrations had a significant influence (p < 0.05). The models of the regression equations constructed all have a prediction error of less than 5%. Under optimal process conditions: H2O2 concentration 8.74 wt.%, TiO2 concentration 4.67 g/L, polishing pressure 0.0446 Mpa and polishing pad speed 40 rpm, material removal rate 199.7 nm/h, surface roughness reduced to Ra 0.249 nm. The study establishes a theoretical foundation and provides process guidance for applying UV photocatalytic reactions to wide bandgap semiconductor polishing.